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Spark Plug Wire Repair

From 1983 Ford Bronco “That dirty old truck” — documented by Steve83.

10 photos
1983 Ford Bronco - If a spark plug wire breaks at the end, or if it fails a resistance check and the fault is found near an end, it's cheap, easy, & quick to… 1983 Ford Bronco - Forcefully push the wire farther into the boot. It may be necessary to twist or pull it first if the boot is adhered to the wire, but try n… 1983 Ford Bronco - Once the wire extends from the plug end of the boot a few inches, open the clamp section of the terminal to fit over the wire. 1983 Ford Bronco - Carefully remove the outer insulation from the end of the plug wire. Don't cut any more than necessary to get a good end on the insulation… 1983 Ford Bronco - Fold the conductor over the end of the insulation and insert it into the clamp end of the terminal so it presses into the bottom of the cha… 1983 Ford Bronco - Fold the conductor over the end of the insulation and insert it into the clamp end of the terminal so it presses into the bottom of the cha… 1983 Ford Bronco - Bending each side a little at a time, close the clamp ends into the wire insulation as tightly as possible without cutting the insulation. 1983 Ford Bronco - VERY slowly, pull the boot back down the wire toward the terminal. 1983 Ford Bronco - The wire will move more easily when the terminal goes through the bend (where it should stop), so work very slowly. 1983 Ford Bronco - The terminal will lie flat inside the boot when it reaches the proper position. Before reinstalling the wire, retest its resistance (Ford s…