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Motor Prep

From 1983 Ford Bronco “Jezebel” — documented by michael collins.

63 photos
1983 Ford Bronco - here is the block casting number 1983 Ford Bronco - here is the exhaust manifold numbers 1983 Ford Bronco - Here is the oil Pan gasket. 1983 Ford Bronco - the back side of the gasket. 1983 Ford Bronco - here is the part number OS30930 from NAPA 1983 Ford Bronco - here is the top front of the pan gasket. 1983 Ford Bronco - Here is the NAPA new oil pump part number 601-1053 1983 Ford Bronco - here is the new oil pump. 1983 Ford Bronco - here is the bottom of the new pump 1983 Ford Bronco - here is the top of the oil pump. the drive and the oil pressure side out. 1983 Ford Bronco - here is the oil pressure regulator. and the oil intake side. 1983 Ford Bronco - Here are both of the gaskets for the pickup tube and the pump to block. 1983 Ford Bronco - Here is the new NAPA Motor mounts. Part number 602-1287 1983 Ford Bronco - The other new NAPA Motormount part number 602-1286 1983 Ford Bronco - here is one of the mounts 1983 Ford Bronco - new motor mount 1983 Ford Bronco - new motor mount 1983 Ford Bronco - here is the new mount 1983 Ford Bronco - here is the new clutch kit part number MU1009-1A 1983 Ford Bronco - new clutch kit top of box 1983 Ford Bronco - the documents in the box 1983 Ford Bronco - here is inside the box 1983 Ford Bronco - here is the new disc- all wrapped up. 1983 Ford Bronco - here is the other side of the disc 1983 Ford Bronco - here is the pilot bushing, throw out and alignment tool 1983 Ford Bronco - here is the other side of the three 1983 Ford Bronco - here is the working side of the pressure plate. 1983 Ford Bronco - here is the throw out side. 1983 Ford Bronco - No wonder why this was leaking oil. the oil pan gasket is sticking out all over. 1983 Ford Bronco - here is the other side. it gasket is out in many places as well. 1983 Ford Bronco - if you look under the oil filter you can see the pan gasket sticking out all over. 1983 Ford Bronco - another view of the pan gasket sticking out. I was told the newer blocks were not tapped for the manual clutch but this one is. 1983 Ford Bronco - here is the stock 2G. it is a 10-2 bolt not 12-6 but the mount will do both. 1983 Ford Bronco - here is the other side of the 2G alt. 1983 Ford Bronco - i wanted to replace the pilot bearing and rear main seal so here was the start. 1983 Ford Bronco - i going to give this a try first but the roller bearing might be an issue. this threads into the bushing and you pump it with a grease gun.… 1983 Ford Bronco - well the screw in tool failed to get a bit due to the roller bearings. so the good old stand by is a plug and grease. i used a 1/2 deep soc… 1983 Ford Bronco - i got it out 1/2 inch i pulled the socket out and filled more grease in the void and put the socket back in and hit with the hammer and it… 1983 Ford Bronco - the next thing was the main seal. i put a screw driver on the edge of the seal and it came right out. i cleaned the grease off the pilot ho… 1983 Ford Bronco - the new seal went right in with out too much fuss. 1983 Ford Bronco - after removing a few dozen bolts the oil pan and pan rails were off. the gasket was beat bad----it was way over tighened. 1983 Ford Bronco - here is the old pump. i did not see anything wrong but since i was here and it is easier to swap a few parts now than find out after the sw… 1983 Ford Bronco - this is dark but it is the pickup tube and there is nothing in the screen and it looks good. 1983 Ford Bronco - i got the pump out with out much fuss as well. just below the motormount bolt you can see the oil pump drive. 1983 Ford Bronco - this is a close up of the drive it is like a long allen wrench. 1983 Ford Bronco - here is the old pump out of its home. i just need to remove the pickup tube and clean it up and install on the new pump. 1983 Ford Bronco - after a good cleaning and the new gasket the pickup tube gets bolted to the new pump. 1983 Ford Bronco - here is the other side of the tube and oil pump. 1983 Ford Bronco - here is the pump installed with a new pump to motor gasket. 1983 Ford Bronco - here is the other side of the motor withthe new pump. 1983 Ford Bronco - time to toss the old gasket and clean the oil pan. 1983 Ford Bronco - new gaskets and a goood cleanup the pan and rails are reinstalled 1983 Ford Bronco - here is the other side of the pan installed 1983 Ford Bronco - I cleaned the fly wheel as bast as i could. this was in good condition. 1983 Ford Bronco - i cleaned the motor plate and installed it. 1983 Ford Bronco - i installed the flywheel and tourqued the bolt to the book specs. 1983 Ford Bronco - after cleaning the threads real good in the crank and the bolts i added some red locktite. 1983 Ford Bronco - time to install the new pilot bushing. 1983 Ford Bronco - here is the new pilot bushing installed. i used a socket and a mallet to set it in place. 1983 Ford Bronco - Finally the new 11" clutch and pressure plate was installed. now she is ready to be installed in the truck. 1983 Ford Bronco - here is the pass side new motor mount 1983 Ford Bronco - here is the new drivers side mount installed. 1983 Ford Bronco - this is now ready for the install.