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Home/ Registry/ Ford/ Bronco/ 1992-1996/ “Plug Ugly”/ doubler crossmember supermotors.net/registry/1278/23906

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doubler crossmember

From 1994 Ford Bronco “Plug Ugly”, documented by Damon Haas.

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1994 Ford Bronco - full shot of rear side of mount 1994 Ford Bronco - how the kolune will mount. uses 60's chevy motor mounts and some 3/8 plate 1994 Ford Bronco - how it will mount to the frame. 1994 Ford Bronco - how the tranny will mount. Will use a piece of round tube bent in a horshoe. The tranny bolts are 4 inches away from the square tube 1994 Ford Bronco - sorta how the horshoe will look 1994 Ford Bronco - whole front side of mount. Will have plenty of driveshaft clearance without notching, at least it looks that way. Ill have to wait till eve… 1994 Ford Bronco - drawn in second crossmember 1994 Ford Bronco - Underside view of a fabrication in progress, showing a rough-welded steel mounting bracket attached to a rusty frame crossmember beside a l… 1994 Ford Bronco - Underside view of a vehicle showing the front crossmember, driveshaft, steering linkage, and a fabricated silver metal skid plate or bracke… 1994 Ford Bronco - this will leave room for the belly pan and should sit about level with the bottom of the frame brackets vertical section. i can then extend… 1994 Ford Bronco - making progress. The mount is 3/8, so I figure only two gussets would be required. 1994 Ford Bronco - just need to figure this out now. 1994 Ford Bronco - in the end, i changed my mind and am going to try this. Notice here, the driveshaft clearance in the front. There is tons of room, but woul… 1994 Ford Bronco - clearance to body 1994 Ford Bronco - Underside view of a vehicle showing a metal exhaust pipe routed along the frame, a stamped metal cover with bolts, and a hub/rotor flange m… 1994 Ford Bronco - painted and installed 1994 Ford Bronco - Underside view of a truck chassis in a garage showing a freshly painted black fabricated crossmember and side bracket bolted to the frame r… 1994 Ford Bronco - Underbody view of a finished black-painted fabricated transmission crossmember bolted between the frame rails, with the transfer case, tran… 1994 Ford Bronco - Underbody view dated 04.05.2005 of freshly welded black steel fabrication: a bracket bolted beside the transmission with a large heim-joint… 1994 Ford Bronco - Underside view of a freshly painted black vehicle frame with a bolted-on bracket or spring hanger, sitting on jack stands in a garage with… 1994 Ford Bronco - Undercarriage view of a freshly painted drivetrain, transmission, transfer case and driveshaft, bolted to a black frame crossmember, with a… 1994 Ford Bronco - Underbody view of a truck showing a transfer case with a round ribbed aluminum cover, a driveshaft flange above it, and a freshly painted b… 1994 Ford Bronco - Custom-fabricated steel crossmember-style bracket freshly painted gloss black, laid out on a concrete driveway. The welded rectangular tube… 1994 Ford Bronco - A freshly painted black steel crossmember lying on a concrete floor, with bolt-on end brackets at each side, a center mount plate with two… 1994 Ford Bronco - this is the back side xmember. This will allow me a mount for a rear axle torque arm, will be the rear mount for the belly pan, and allowed… 1994 Ford Bronco - drivers side shot. The rear and front XM's are within an 1/8 inch from the ground of one another. 1994 Ford Bronco - I ended up keeping the e brake bracket in the stock position (except for 3/8" off the frame noe for the bracket) and rerouted the rear e br… 1994 Ford Bronco - its a bad pic, but the 205 hangs down about .5 inches below the XMs 1994 Ford Bronco - just a series of the stock 205 torque arm mount, that usually mounts to the 78 style frame instead of how I have it. 1994 Ford Bronco - I turned the stock lower mount 90 degrees and welded this 1/4 plate to the XM. then, using 3/8 bolts mounted it up. 1994 Ford Bronco - its a close fit, but clears the 205 AND the fuel filter 1994 Ford Bronco - after paint and before install.