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Home/ Registry/ Ford/ Bronco/ 1992-1996/ “Plug Ugly”/ ZF swap/new crossmembers supermotors.net/registry/1278/53864

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ZF swap/new crossmembers

From 1994 Ford Bronco “Plug Ugly”, documented by Damon Haas.

27 photos
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1994 Ford Bronco - Underside view of a lifted truck chassis on a hoist, showing a black tubular radius-arm crossmember bolted to the frame, angled shock absor… 1994 Ford Bronco - Underbody view of a 4x4 showing fabricated black tubular radius arms and a bolt-in crossmember with polished spherical joints at the axle e… 1994 Ford Bronco - Underside view of a truck chassis showing fabricated black-painted crossmember and transmission mount brackets bolted to the frame rail, wi… 1994 Ford Bronco - Close-up of two fabricated steel mounting plates on a concrete floor, each with a shackle-style tab welded on with a stacked-dime MIG bead… 1994 Ford Bronco - Two shop-fabricated steel mounting brackets sitting on a concrete floor, each a flat plate with a pair of double-shear tabs welded on and y… 1994 Ford Bronco - Underbody shot taken from below a lifted truck in a garage, showing a fabricated black-painted crossmember and bracket assembly bolted to t… 1994 Ford Bronco - A stamped-steel engine-to-transmission separator/dust shield plate laid face-up on a concrete floor, showing the large center crank registe… 1994 Ford Bronco - Close-up of a custom crossmember modification, likely for a vehicle drivetrain swap. 1994 Ford Bronco - Stripped interior floor of a truck cab showing a bare galvanized transmission tunnel cover panel with a black shifter lever protruding thro… 1994 Ford Bronco - Truck interior with the carpet removed, exposing the transmission tunnel and floor pan, a manual shifter and twin transfer-case shift lever… 1994 Ford Bronco - Under-truck view of a black-painted torque arm/link bolted between a welded frame bracket and a tab near the transfer case, running past an… 1994 Ford Bronco - Fabricated metal parts, possibly for a vehicle modification project, are shown on a concrete surface. 1994 Ford Bronco - A man kneels on a concrete driveway measuring the overall length of a manual transmission bolted to a divorced-style transfer case, the ass… 1994 Ford Bronco - A cast-aluminum manual transmission sits on a wooden shop dolly on a garage floor, mated at the tailhousing to a bare transfer case strappe… 1994 Ford Bronco - A stamped steel engine-to-transmission block plate laid face-up on concrete, showing the large central crank/pilot opening, the offset star… 1994 Ford Bronco - Close-up under the dash or in the engine bay showing a hand routing a black rubber hose past a rusty bracket with a grommeted firewall pass… 1994 Ford Bronco - Tight underhood/underbody shot of a rusty bracket and frame area with a black rubber-booted linkage rod running through it, a hand steadyin… 1994 Ford Bronco - Interior view of a vehicle's mechanical linkage and wiring, with a date stamp of 12/17/2006. 1994 Ford Bronco - Detail of the mechanical linkage connecting the gear shifter to the transmission. 1994 Ford Bronco - Detail of an automotive electrical part, likely a voltage regulator or similar component, with visible wiring and connectors. 1994 Ford Bronco - The engine bay wiring harness is a complex network of wires and connectors. 1994 Ford Bronco - A removed automotive wiring harness laid out on a concrete driveway, with loose coils of red, tan, black and green wire, several plastic co… 1994 Ford Bronco - A close-up view of a wiring harness connector with wires extending from it, taped for protection. 1994 Ford Bronco - Vehicle wiring harness with connectors is spread out on a concrete surface. Date stamp reads 01/07/2007. 1994 Ford Bronco - A close-up view of a vehicle's wiring harness, showing multiple wires and a connector, laid out on a concrete surface. 1994 Ford Bronco - A hand holds a grimy black wiring pigtail with a square multi-pin connector and a loomed lead ending in a cylindrical bullet-style plug, pu… 1994 Ford Bronco - A tangled wiring harness lies on a concrete surface, various connectors and a date stamp of 01/07/2007.