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Home/ Registry/ Ford/ Bronco/ 1992-1996/ “BRONCONUT”/ rust repair supermotors.net/registry/19764/67402

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rust repair

From 1995 Ford Bronco “BRONCONUT”, documented by Fronabarger.

82 photos
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1995 Ford Bronco - this is where I cut out the passenger side to get a beter look 1995 Ford Bronco - inside drivers side tub fender welded in 1995 Ford Bronco - inside passenger side tub fender welded in 1995 Ford Bronco - my new gas tank showed up while welding on the Bronco so I thought Id put it under this nice flag I have in my shop 1995 Ford Bronco - passenger rear quarter gone 1995 Ford Bronco - Piece of copper plate I cut out & beat a radius in to fill in the holes I drilled to cut spot welds. I bought a spot weld cutter(it didnt l… 1995 Ford Bronco - pic of holes with copper backing(weld wont stick to the copper) 1995 Ford Bronco - drivers rear quater gone 1995 Ford Bronco - spot welds cut off rear support and a little bad metal off floor 1995 Ford Bronco - rusty b-pillar on passenger side 1995 Ford Bronco - rusty b- pilar on drivers side 1995 Ford Bronco - passenger side b-pilar cut out 1995 Ford Bronco - passenger b-pilar welded in 1995 Ford Bronco - drivers side b-pilar cut out 1995 Ford Bronco - drivers side b-pilar welded in 1995 Ford Bronco - more rusty pics of rear support 1995 Ford Bronco - drivers side rear support cut out and better support welded back in 1995 Ford Bronco - rust floor over drivers side rear support 1995 Ford Bronco - top view of drivers rear support and big hole in my floor 1995 Ford Bronco - rusty rear support 1995 Ford Bronco - rusty floor over passenger rear support 1995 Ford Bronco - closer pic of driver side top of rear support ,I just have a little more to do on this side 1995 Ford Bronco - I cut out and replaced the rusted passenger rail 1995 Ford Bronco - drivers side rail cut out and repaired, this side had holes in it on the top 1995 Ford Bronco - passenger rear support corner I'm putting in after the rust is repaired here 1995 Ford Bronco - rust cut out 1995 Ford Bronco - passenger rear support cut out of the Bronco 1995 Ford Bronco - another shot of the passenger rear support cut out 1995 Ford Bronco - new passenger rear support moched up in place,just a little more trimming to do 1995 Ford Bronco - rear support tacked in place 1995 Ford Bronco - a little more fit up to do 1995 Ford Bronco - top view of new rear support 1995 Ford Bronco - top side welded 1995 Ford Bronco - side of the passenger rear support welded in 1995 Ford Bronco - passenger rear support welded in, now for a coat of rust bullet befor the floor gets welded back down. 1995 Ford Bronco - passenger rear corner floor patch pannel in place 1995 Ford Bronco - drivers rear corner floor patch pannel in place 1995 Ford Bronco - passenger side welded in place 1995 Ford Bronco - drivers side welded in place 1995 Ford Bronco - drivers side seat belt repad welded on fender 1995 Ford Bronco - passenger side repad welded on fender 1995 Ford Bronco - all the bolts rusted solid, I broke 6 out of 8 so I replaced all the seat and seat belts with grade 8 1995 Ford Bronco - rear floor welded back to the rear support 1995 Ford Bronco - outside drivers tub prepped for rust bullet 1995 Ford Bronco - outside passengers tub prepped for rust bullet 1995 Ford Bronco - first coat of rust bullet on drivers side tub 1995 Ford Bronco - first coat of rust bullet inside tub 1995 Ford Bronco - first coat of rust bullet on passenger side tub 1995 Ford Bronco - A stamped-steel skid plate or transmission crossmember shield hanging by wires in a workshop after being stripped and sprayed in silver pai… 1995 Ford Bronco - A rusty stamped-steel floor pan section removed from a vehicle and laid across wood blocks on a shop floor, showing heavy surface corrosion… 1995 Ford Bronco - drivers side second coat 1995 Ford Bronco - inside tub second coat 1995 Ford Bronco - passenger side second coat 1995 Ford Bronco - passenger side inner fender close up of second coat 1995 Ford Bronco - drivers side inner fender close up of second coat 1995 Ford Bronco - picture of the bronco befor the rear quarters go back on 1995 Ford Bronco - got the first coat of herculiner put on 1995 Ford Bronco - shot of drivers side herculiner/first coat 1995 Ford Bronco - shot of passengers side herculiner/first coat 1995 Ford Bronco - fender on horses with hole cut out enough for new fender to lay on top 1995 Ford Bronco - traced around the fender with sharpie, then cut out inside of sharpie mark for good fit 1995 Ford Bronco - drivers side tacked in place 1995 Ford Bronco - good fit, no peaks or valleys 1995 Ford Bronco - second coat of herculiner 1995 Ford Bronco - passenger side tacked in place 1995 Ford Bronco - passenger side had small valley in the horizontal cut to the rear, not to bad I think I can get it out 1995 Ford Bronco - passengers side with filler, ready for primer and paint 1995 Ford Bronco - drivers side with filler, ready for primer and paint 1995 Ford Bronco - another shot of the passenger side 1995 Ford Bronco - one more shot of the herculiner 1995 Ford Bronco - another shot of the drivers side 1995 Ford Bronco - interior put in 1995 Ford Bronco - another shot of the second coat 1995 Ford Bronco - cross members cleaned up with 2 coats of rust bullet and 2 coats of rubberized undercoating 1995 Ford Bronco - underneath cleaned with 2 coats of rust bullet and 2 coats of ruberized undercoating 1995 Ford Bronco - more undercoating underneath 1995 Ford Bronco - more undercoating 1995 Ford Bronco - gas tank skidplate painted with 2 coats of rust bullet and ruberized undercoating 1995 Ford Bronco - Rust repair in progress on a truck's rear quarter panel: a large teal-green patch panel has been welded in with a continuous row of plug we… 1995 Ford Bronco - Rust repair in progress on a green truck's rear quarter panel, with a large replacement patch panel tack-welded in around the wheel arch an… 1995 Ford Bronco - The rear of a tan 1992 Ford Bronco shows shattered glass and a custom bumper. 1995 Ford Bronco - This teal and tan SUV is seen from the rear, a custom bumper and a visible license plate.