DSC_0618.JPG
378 hits | 100.7 KB | Posted: 7/28/10
should've checked for clearance first. The hood hinge hit the fuse holder when the hood was closed, ...

DSC_0620.JPG
397 hits | 137.69 KB | Posted: 7/29/10
Stock 95 amp 3G on the right. 130 amp 3G on the left.
came from a cash for clunkers explorer. I save...

DSC_0622.JPG
397 hits | 121.33 KB | Posted: 7/29/10
Test run with the alt bolted up.

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390 hits | 95.91 KB | Posted: 8/3/10
4 gauge Welding cable. A damp cloth is wrapped around the insulation while tinning and soldering to ...

DSC_0629.JPG
378 hits | 95.25 KB | Posted: 8/3/10
Cable end tinned with flux core solder.

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397 hits | 114.83 KB | Posted: 8/3/10
Filling the copper lug with flux core solder.

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651 hits | 91.97 KB | Posted: 8/3/10
Flux gathered on top of the solder.

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527 hits | 100.02 KB | Posted: 8/3/10
Dabbing the excess flux out with a drill bit wrapped in a rag.

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508 hits | 96.5 KB | Posted: 8/3/10
Inserting the cable into the lug. this is done while heating the lug.

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485 hits | 96.87 KB | Posted: 8/3/10

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484 hits | 109.29 KB | Posted: 8/3/10
Soldered lug.

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383 hits | 119.4 KB | Posted: 8/3/10
Completed charge cable. dielectric grease and 2 layers of heat shrink on both ends. cable wrapped in...

DSC_0689.JPG
398 hits | 119.9 KB | Posted: 8/10/10
Charge cable installed. The stock exciter wire runs in the small wire loom taped to the charge cable...

DSC_0691.JPG
508 hits | 112.52 KB | Posted: 8/10/10
Balkamp Mega fuse holder installed with 175 amp mega fuse.

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385 hits | 131.48 KB | Posted: 8/10/10