transfer case fix 001.JPG
139 hits | 28.95 KB | Posted: 6/30/13
cut a hose clamp and bent up this piece to attach to the pump arm

transfer case fix 003.JPG
110 hits | 31.32 KB | Posted: 6/30/13
pump arm (don't know the real name)

transfer case fix 005.JPG
127 hits | 34.79 KB | Posted: 6/30/13
used two 1/8 steel rivots and attached the bracket to the pump arm, had to cut it after assy, it was...

transfer case fix 006.JPG
114 hits | 78.63 KB | Posted: 6/30/13
assembled the pump arm fix back into the transfer case

TRANSCASE 010.JPG
108 hits | 38.72 KB | Posted: 6/30/13
manual TC from 90 bronco had cable for speedometer. my 95 didn't ,so I cut the end off

TRANSCASE 011.JPG
114 hits | 40.19 KB | Posted: 6/30/13
had a plastic plug that pressed tight into hole in center

TRANSCASE 012.JPG
105 hits | 36.95 KB | Posted: 6/30/13
pressed it in

TRANSCASE 013.JPG
110 hits | 56.28 KB | Posted: 6/30/13
bought some plasti dip

TRANSCASE 014.JPG
103 hits | 63.58 KB | Posted: 6/30/13
dipped the end about 6 times and let it dry, assembled it back into the TC and used the stock bracke...

TRANSCASE 016.JPG
126 hits | 64.19 KB | Posted: 6/30/13
finished

TRANSCASE 003.JPG
147 hits | 43.89 KB | Posted: 6/30/13
transfer case flanged yoke and Brea Auto Electric VSS adapter install.
it was an interference fit, ...

TRANSCASE 007.JPG
123 hits | 53.25 KB | Posted: 6/30/13
installed on TC

TRANSCASE 009.JPG
110 hits | 66.85 KB | Posted: 6/30/13
installed on TC

transfercase 001.JPG
172 hits | 73.03 KB | Posted: 6/30/13
bolt removed where VSS sensor bracket will attach

transfercase 002.JPG
131 hits | 73.72 KB | Posted: 6/30/13
taped off TC and used JB WELD STEEL STICK.

molded steel stick in place

after hardening, removed th...

transfercase 003.JPG
137 hits | 65.24 KB | Posted: 6/30/13
same as previos

transfercase 013.JPG
151 hits | 38.54 KB | Posted: 6/30/13
revised bracket

made the same, but installed a 5/16" heleicoil

and used a flat washer, spacer...

transfercase 016.JPG
140 hits | 35.7 KB | Posted: 6/30/13
finished bracket

used red Loctite on the helicoil

*** ran a tap thru the threads to remove excess ...

transfercase 017.JPG
142 hits | 35.88 KB | Posted: 6/30/13
VSS/ABS sensor

transfercase 018.JPG
135 hits | 33.24 KB | Posted: 6/30/13
5/16" - 18" hex hd bolt X 1" long and flat washer

transfercase 020.JPG
134 hits | 34.7 KB | Posted: 6/30/13

transfercase 021.JPG
149 hits | 65.12 KB | Posted: 6/30/13
VSS/ABS sensor installed

transfercase 023.JPG
159 hits | 64.48 KB | Posted: 6/30/13
VSS/ABS sensor installed

transfercase 025.JPG
150 hits | 72.03 KB | Posted: 6/30/13

image.jpg
286 hits | 48.29 KB | Posted: 5/11/15
Correct assembly of BW1356 4x4 assembly, from Shadowfax write up