Bart95 > 1995 Ford Bronco > open folder transfer case fix and VSS adapter kit install

cut a hose clamp and bent up this piece to attach to the pump arm
transfer case fix 001.JPG
139 hits | 28.95 KB | Posted: 6/30/13
cut a hose clamp and bent up this piece to attach to the pump arm
pump arm (don't know the real name)
transfer case fix 003.JPG
110 hits | 31.32 KB | Posted: 6/30/13
pump arm (don't know the real name)
used two 1/8 steel rivots and attached the bracket to the pump arm, had to cut it after assy, it was...
transfer case fix 005.JPG
127 hits | 34.79 KB | Posted: 6/30/13
used two 1/8 steel rivots and attached the bracket to the pump arm, had to cut it after assy, it was...
assembled the pump arm fix back into the transfer case
transfer case fix 006.JPG
114 hits | 78.63 KB | Posted: 6/30/13
assembled the pump arm fix back into the transfer case
manual TC from 90 bronco had cable for speedometer. my 95 didn't ,so I cut the end off
TRANSCASE 010.JPG
108 hits | 38.72 KB | Posted: 6/30/13
manual TC from 90 bronco had cable for speedometer. my 95 didn't ,so I cut the end off
had a plastic plug that pressed tight into hole in center
TRANSCASE 011.JPG
114 hits | 40.19 KB | Posted: 6/30/13
had a plastic plug that pressed tight into hole in center
pressed it in
TRANSCASE 012.JPG
105 hits | 36.95 KB | Posted: 6/30/13
pressed it in
bought some plasti dip
TRANSCASE 013.JPG
110 hits | 56.28 KB | Posted: 6/30/13
bought some plasti dip
dipped the end about 6 times and let it dry, assembled it back into the TC and used the stock bracke...
TRANSCASE 014.JPG
103 hits | 63.58 KB | Posted: 6/30/13
dipped the end about 6 times and let it dry, assembled it back into the TC and used the stock bracke...
finished
TRANSCASE 016.JPG
126 hits | 64.19 KB | Posted: 6/30/13
finished
transfer case flanged yoke and Brea Auto Electric VSS adapter install. it was an interference fit, ...
TRANSCASE 003.JPG
147 hits | 43.89 KB | Posted: 6/30/13
transfer case flanged yoke and Brea Auto Electric VSS adapter install.
it was an interference fit, ...
installed on TC
TRANSCASE 007.JPG
123 hits | 53.25 KB | Posted: 6/30/13
installed on TC
installed on TC
TRANSCASE 009.JPG
110 hits | 66.85 KB | Posted: 6/30/13
installed on TC
bolt removed where VSS sensor bracket will attach
transfercase 001.JPG
172 hits | 73.03 KB | Posted: 6/30/13
bolt removed where VSS sensor bracket will attach
taped off TC and used JB WELD STEEL STICK.molded steel stick in placeafter hardening, removed th...
transfercase 002.JPG
131 hits | 73.72 KB | Posted: 6/30/13
taped off TC and used JB WELD STEEL STICK.

molded steel stick in place

after hardening, removed th...
same as previos
transfercase 003.JPG
137 hits | 65.24 KB | Posted: 6/30/13
same as previos
revised bracketmade the same, but installed a 5/16" heleicoiland used a flat washer, spacer...
transfercase 013.JPG
151 hits | 38.54 KB | Posted: 6/30/13
revised bracket

made the same, but installed a 5/16" heleicoil

and used a flat washer, spacer...
finished bracketused red Loctite on the helicoil*** ran a tap thru the threads to remove excess ...
transfercase 016.JPG
140 hits | 35.7 KB | Posted: 6/30/13
finished bracket

used red Loctite on the helicoil

*** ran a tap thru the threads to remove excess ...
VSS/ABS sensor
transfercase 017.JPG
142 hits | 35.88 KB | Posted: 6/30/13
VSS/ABS sensor
5/16" - 18" hex hd bolt X 1" long and flat washer
transfercase 018.JPG
135 hits | 33.24 KB | Posted: 6/30/13
5/16" - 18" hex hd bolt X 1" long and flat washer
transfercase 020.JPG
transfercase 020.JPG
134 hits | 34.7 KB | Posted: 6/30/13
VSS/ABS sensor installed
transfercase 021.JPG
149 hits | 65.12 KB | Posted: 6/30/13
VSS/ABS sensor installed
VSS/ABS sensor installed
transfercase 023.JPG
159 hits | 64.48 KB | Posted: 6/30/13
VSS/ABS sensor installed
transfercase 025.JPG
transfercase 025.JPG
150 hits | 72.03 KB | Posted: 6/30/13
Correct assembly of BW1356 4x4 assembly, from Shadowfax write up
image.jpg
286 hits | 48.29 KB | Posted: 5/11/15
Correct assembly of BW1356 4x4 assembly, from Shadowfax write up