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U-joint replacement

From 1992 Ford Bronco “Big '92” — documented by Jeremy Millrood.

17 photos
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1992 Ford Bronco - Taking the c-clips out was a little difficult, I was able to get this one out with a pick, but the other ones I had to use a punch. There w… 1992 Ford Bronco - Using the balljoint press to push the caps out, these were in pretty tight so it took a little effort. Make sure after you push the one sid… 1992 Ford Bronco - This is what it will look like once the cap has been pushed out. 1992 Ford Bronco - Make sure you push the opposite side of the u-joint out after you get one of the caps off. 1992 Ford Bronco - A close-up view of a worn driveshaft universal joint, likely undergoing maintenance or repair. 1992 Ford Bronco - A driveshaft U-joint assembly with splines and a rusty yoke is shown on a metal workbench next to tools and cleaning supplies. 1992 Ford Bronco - Here are the caps after they had all been pushed off. One of the caps actually popped. 1992 Ford Bronco - All of the caps have been pushed off. Now I can't get the u-joint out of the inner axle shaft. I tried every direction and it would not com… 1992 Ford Bronco - Took a 5 pound sledge hammer, placed the base of the ears on a block of wood, and hit the u-joint. 1992 Ford Bronco - It came right out after 2 hits. 1992 Ford Bronco - These are the u-joints I used for the front axles, Brute Force, part # 10297BF. 1992 Ford Bronco - This is the u-joint, the end caps pull right off. Be careful with them, as you don't want to mess up the needles. 1992 Ford Bronco - After removing the caps, I positioned the u-joint betweent the two axle pieces. You may have to work it around a little to get it to fit. 1992 Ford Bronco - Here is another angle of the u-joint seated. The caps have not been installed yet. 1992 Ford Bronco - Here I am about to push one of the caps on, they actually slid on pretty easily. Make sure you do the opposite side of the one you started… 1992 Ford Bronco - Pressing the cap on with a balljoint press, this is a great tool. I highly recommend spending the $100 bucks to pick up a decent one. 1992 Ford Bronco - Here is the axle completely assembled with the new u-joint installed. Now the tricky part is installing the c-clips, I put them on using a…