SuperMotors SuperMotors SUPERMOTORS Search: try “orange Bronco on 35s”
Join
Home/ Registry/ Ford/ Bronco/ 1992-1996/ “Big '92”/ Transfer Case Rebuild BW 1356 Manual supermotors.net/registry/2896/25013

Album section

Transfer Case Rebuild BW 1356 Manual

From 1992 Ford Bronco “Big '92”, documented by Jeremy Millrood.

68 photos
← Back to this vehicle
1992 Ford Bronco - A cast aluminum clutch release fork with casting marks reading '13-56' and '096-008', shown resting on a white cloth alongside a splined ge… 1992 Ford Bronco - A steel ruler (marked 'MADE IN U.S.A.' by Products Engineering Corp., L.A.) laid across a small white plastic part, resting on rough weathe… 1992 Ford Bronco - Close-up of a cast aluminum vehicle part showing embossed markings including a 'KG' logo, a sunburst symbol, '3T', and casting numbers '13-… 1992 Ford Bronco - A close-up of a small aluminum bracket with two drilled mounting holes and a rounded end, clamped in a vise alongside a steel machinist's r… 1992 Ford Bronco - A cast-aluminum transfer case sits on a padded workbench, its front output flange with splined output shaft and bearing visible on the righ… 1992 Ford Bronco - Automotive parts laid out on a concrete garage floor, including a rusty cast bracket or mount, aluminum housings, a red-handled snap-ring p… 1992 Ford Bronco - A dirty, oil-stained manual transmission or transfer case housing sits on a cloth-covered surface in a workshop, with the input/output shaf… 1992 Ford Bronco - Close-up of a dirty cast aluminum housing, likely a transmission or transfer case component, showing a large round bore opening with intern… 1992 Ford Bronco - A dirty cast-aluminum and steel manual transmission/transfer case assembly sitting on a workbench, viewed from the bell-housing side with b… 1992 Ford Bronco - Opened transfer case on a workbench revealing the internal drive chain, sprockets and splined output shaft. 1992 Ford Bronco - Close-up of a gray toothed drive gear meshing with a segmented gray track or belt, with black cables routed nearby, set on a dusty concrete… 1992 Ford Bronco - Macro shot inside an engine bay showing timing chain gears, a cam sprocket with a yellow marker, and surrounding aluminum castings. 1992 Ford Bronco - Close-up of an opened transfer case interior showing a heavy-duty drive chain wrapping around sprockets, a toothed ring gear, and a splined… 1992 Ford Bronco - Interior of an aluminum transmission/transfer case cover casting laid open on a workbench, showing a splined output hub, a ball bearing, ma… 1992 Ford Bronco - Close-up of a hand holding a splined output shaft or yoke stub extending from a transmission or transfer case housing, with a chain and gea… 1992 Ford Bronco - Close-up of a disassembled transfer case or transmission showing a hand holding an internal component near a planetary-style gear, drive ch… 1992 Ford Bronco - Close-up of an automotive part being held over a shop rag, showing an aluminum bracket or steering knuckle with a dark plastic ring or bear… 1992 Ford Bronco - Close-up of a hand using a blue-handled ratchet on a large timing or gear sprocket, with a metal chain wrapped around it and a black hose v… 1992 Ford Bronco - Close-up of a metal timing gear or sprocket mounted on a splined shaft with a central bolt and washer, while a hand holds a metal snap ring… 1992 Ford Bronco - Close-up of a timing gear/camshaft sprocket with a timing chain wrapped around it, viewed through a metal alignment tool or bushing held by… 1992 Ford Bronco - Interior of a transfer case showing two large sprockets connected by a heavy-duty drive chain, with the output shaft protruding at right. T… 1992 Ford Bronco - Interior of an opened aluminum transfer case or transmission housing showing internal gears, bearings, a splined output shaft, and a planet… 1992 Ford Bronco - Detail of a transmission's splined output shaft, ring gear and internal components during disassembly. 1992 Ford Bronco - Close-up of a mechanical assembly showing a splined shaft and metal housing, with a blue-gloved hand working near the components. Grease an… 1992 Ford Bronco - Close-up of a splined transmission output/input shaft protruding from an aluminum transmission bellhousing, with a visible ring gear and a… 1992 Ford Bronco - Close-up of a transmission or transfer case output shaft with splined tip, held near an aluminum housing bearing bore. A blue-gloved hand s… 1992 Ford Bronco - Slightly out-of-focus close-up of drivetrain work: a polished, splined output shaft protruding from an aluminum transmission or transfer-ca… 1992 Ford Bronco - Blue-gloved hand working on the splined output shaft and bearing retainer of a disassembled transmission, with the aluminum case, ring-gear… 1992 Ford Bronco - Drivetrain rebuild in progress: a blue-gloved hand fits a stamped-steel bearing retainer plate over the output shaft of an opened transmiss… 1992 Ford Bronco - Close-up inside an opened transmission case during teardown, showing a large splined output shaft, ring-gear teeth, and a cast internal lev… 1992 Ford Bronco - Close-up inside an opened automatic transmission case during a rebuild, with a splined output shaft protruding through the geartrain and a… 1992 Ford Bronco - A blue-gloved hand reaches into an opened transmission during a rebuild, beside a splined output shaft with an exposed roller bearing and a… 1992 Ford Bronco - Close-up of a disassembled manual transmission showing the input/output shaft with splined tip, internal ring gear and synchronizer compone… 1992 Ford Bronco - Macro shot inside a partially disassembled transmission or transfer case, showing a splined output shaft, surrounding ring-gear teeth, and… 1992 Ford Bronco - Close-up of a disassembled manual transmission showing the input shaft splines, synchronizer hub and ring gear inside the aluminum bellhous… 1992 Ford Bronco - Close-up of an automatic transmission's internal planetary gearset, showing the ring gear, planet gears, and a bronze-colored bushing/thrus… 1992 Ford Bronco - Two splined transmission output/input shafts laid side by side on a workbench, resting on a shop rag inside a USPS Priority Mail box. Nearb… 1992 Ford Bronco - A splined transmission or transfer case output shaft being measured with a yellow tape measure reading about 16-17 inches. The steel shaft… 1992 Ford Bronco - Two splined transmission shafts laid across an open cardboard box, with a yellow tape measure showing roughly 8 to 16 inches stretched alon… 1992 Ford Bronco - Close-up of an automatic transmission's internal components, showing a planetary gear set with a ring gear, sun gear splines, clutch pack,… 1992 Ford Bronco - Close-up of an automatic transmission's front pump/stator assembly being removed or installed, with a hand guiding a metal shaft into the s… 1992 Ford Bronco - A hand holds a black gasket molded with the word TOP over the splined output shaft of a partially disassembled transmission/transfer case o… 1992 Ford Bronco - A parts list table titled 'Parts List for Borg Warner 13-56 Transfer Case Rebuild,' listing a bearing and seal kit (#31640, $92), OE chain… 1992 Ford Bronco - Close-up of a rusty cast-metal pitman arm or steering component clamped in a bench vise, with two silver hex bolts securing a bracket at th… 1992 Ford Bronco - A rusty flat stamped-steel bracket plate with two round bolt holes, one slotted hole, and notched cutouts along one edge, photographed lyin… 1992 Ford Bronco - This detent bracket won't work with my E4OD, bolt holes don't line up properly, this was from a later model p/u truck. 1992 Ford Bronco - plunger style transfer case shifter and linkage 1992 Ford Bronco - tailshaft housing for a pick up, non-E4OD tranny. If you have a Bronco, you will need a bronco tailshaft housing. 1992 Ford Bronco - A cast-aluminum transmission extension housing sits on a metal workbench, showing a bronze bushing inside the output bore and a black elect… 1992 Ford Bronco - A rust-covered stamped-steel mounting bracket laid on a stained white towel, showing two large bolt holes at the bottom, slotted cutouts al… 1992 Ford Bronco - Notched the detent bracket for the shifter off of an earlier 13-56, this one was probably from an AOD. This will now clear the tab on my E4… 1992 Ford Bronco - Close-up of a disassembled automatic transmission showing internal components including a splined input shaft, planetary gear assembly, clu… 1992 Ford Bronco - transmission or transfer case sitting on wood blocks with red annotations pointing to the tailshaft housing and fixed yoke. 1992 Ford Bronco - Close-up of a disassembled transfer case interior showing the internal drive chain, planetary/sprocket teeth, and a splined output shaft pr… 1992 Ford Bronco - Close-up of a disassembled transfer case showing the internal drive chain, sprockets, planetary gear, and the rear output shaft with a spli… 1992 Ford Bronco - Close-up of a partially disassembled gear-driven mechanism, likely an engine timing or transmission assembly, showing bearings, gear teeth,… 1992 Ford Bronco - Close-up under a vehicle showing a cast-aluminum housing seated against a rust-coated cast-iron flange, with a visible parting seam and a m… 1992 Ford Bronco - Close-up of a cast-aluminum transmission or transfer case tail housing resting on a wood block over a metal surface, with the machined outp… 1992 Ford Bronco - Close-up of a used cast aluminum housing sitting on a workbench, its raised center boss caked with black grease and the machined flange sho… 1992 Ford Bronco - Close-up of a cast aluminum engine or transmission component with a machined cylindrical bore capped by a black, carbon-caked seal or bushi… 1992 Ford Bronco - Close-up of a grease-blackened round seal bore on a bare aluminum housing, with crusted black residue around the seal lip and a barcode lab… 1992 Ford Bronco - Two transmission or transfer case output shafts laid side by side on a workbench, showing splined ends and machined bearing surfaces. Also… 1992 Ford Bronco - Close-up of a cast metal component with two black seals or O-rings visible at a joint, sitting above a rusted circular flange. Likely a dri… 1992 Ford Bronco - A new Ford Service Parts wiring pigtail harness still in its orange and blue parts bag, with a gray two-pin connector on one end and a blac… 1992 Ford Bronco - Shifter and linkage for an AOD tranny 1992 Ford Bronco - Close-up of a rusty transfer case component, likely for a Ford Bronco. 1992 Ford Bronco - A close-up view of a single, heavily rusted metal bracket with two circular holes and a shaped cutout. 1992 Ford Bronco - later model plunger style transfer case shifter.