20140623_183128.jpg
290 hits | 85.67 KB | Posted: 6/24/14

The old insulation on my evaporator box was falling apart. I had seen people use this Reflectix insu...
20140623_183346.jpg
273 hits | 62.33 KB | Posted: 6/24/14

Here is the box, you can see how filthy it is. You only need to remove the side that covers the evap...
20140623_183357.jpg
269 hits | 55.58 KB | Posted: 6/24/14

there are about 6 screws that hold the cover on. some of them are in tough to reach places so you'll...
20140623_183744.jpg
275 hits | 55.64 KB | Posted: 6/24/14

20140623_184033.jpg
254 hits | 72.16 KB | Posted: 6/24/14

20140623_184301.jpg
266 hits | 65.07 KB | Posted: 6/24/14

20140623_192306.jpg
243 hits | 67.33 KB | Posted: 6/24/14

all of the screws are removed and so is the nut holding box to the firewall. I'm able to start separ...
20140623_192648.jpg
246 hits | 61.4 KB | Posted: 6/24/14

this screw/bolt is the problem..Ford in it's infinite wisdom has is attached to the box from the ins...
20140623_192702.jpg
251 hits | 61.56 KB | Posted: 6/24/14

20140623_192913.jpg
262 hits | 56.13 KB | Posted: 6/24/14

here is a shot of the screw/bolt from the inside..it's a 10mm.
20140623_193507.jpg
252 hits | 72.43 KB | Posted: 6/24/14

once that was removed it took a bit of manipulation, but the cover finally came out and there is the...
20140623_193512.jpg
246 hits | 67.7 KB | Posted: 6/24/14

20140623_194853.jpg
272 hits | 81.03 KB | Posted: 6/24/14

here is the cover removed.
20140623_194858.jpg
269 hits | 73.18 KB | Posted: 6/24/14

20140623_195500.jpg
254 hits | 73.25 KB | Posted: 6/24/14

cover all cleaned up.
20140623_195814.jpg
254 hits | 53.88 KB | Posted: 6/24/14

checked the reservoir for vacuum and it holds.
20140623_210603.jpg
270 hits | 82.79 KB | Posted: 6/24/14

started cutting the insulation and covering the box.
20140623_210607.jpg
252 hits | 83.23 KB | Posted: 6/24/14

tedious process and a bit of trial and error.
20140623_212159.jpg
276 hits | 82.24 KB | Posted: 6/24/14

getting closer.
20140623_212203.jpg
276 hits | 74.31 KB | Posted: 6/24/14

finished product. hopefully this should help keep some of the engine heat out of the ducts and help ...
20140624_192323.jpg
261 hits | 57.03 KB | Posted: 6/25/14

you should clean out the cowl drains while you have the inner fender pulled. this one was clean..
20140624_193102.jpg
270 hits | 95.46 KB | Posted: 6/25/14

while I have everything pulled apart, I wanted to check the evaporator they can accumulate a lot of ...
20140624_195310.jpg
253 hits | 95.34 KB | Posted: 6/25/14

flushed from the back with water and blown with compressed air..looks good.
20140624_195329.jpg
267 hits | 65.48 KB | Posted: 6/25/14

seems like this is the factory evap. I've never replaced since I bought the rig and that's almost 20...
20140624_201933.jpg
271 hits | 88.57 KB | Posted: 6/25/14

added a few more pieces of insulation to the box, figured that would help improve the R value and ke...
20140624_203725.jpg
253 hits | 75.39 KB | Posted: 6/25/14

I almost forgot about about the bottom of the box. this was the other half and it was also covered w...
20140624_210255.jpg
270 hits | 73.98 KB | Posted: 6/25/14

bottom view. doubled up on the insulation here. I think that should work pretty well...I may still g...
20140625_211250.jpg
292 hits | 83.72 KB | Posted: 6/26/14

20140629_122521.jpg
294 hits | 48.42 KB | Posted: 6/30/14

Testing my A/C...it was over 101 yesterday. granted, that was in the sun..not sure what the heat ind...
20140629_122133.jpg
267 hits | 53.97 KB | Posted: 6/30/14

set the system to Max A/C with the windows down and this was the best it would do..

so you figure a...

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