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Ford Probe GT Brospeed/Bosal Headers Dyno Test Write-Up (1998) - Page 2

Bosal/Brospeed Probe GT header dyno-test article page 2 with header component photos
Bosal/Brospeed Probe GT header dyno-test article page 2 with header component photosOriginal file
Bosal/Brospeed Probe GT header dyno-test article page 2 with header component photos

Reference · 1993-1997 ProbeAll 31 brochures & literature

Ford Probe GT Brospeed/Bosal Headers Dyno Test Write-Up (1998) - Page 2 3-Position Rotary Selector Switch: Contact Positions #1 & #2 Diagram 3-Position Rotary Selector Switch - Contact Diagram (#1/#2 Circuits) Pyramid Power PBIN-3 1000W Amplifier Installation Wiring Kit - Contents List Ford Probe Brochure Page 18 - Probe Power: DOHC 24-Valve V6 & I-4 Engines 1993 Ford Probe GT Review & Specs - Automobile Magazine Buying & Leasing '95 2nd Annual Rob Voils Memorial Car & Bike Show flyer, Saturday September 22 in Downtown Jamestown Circuit City flyer for the Forza Motorsport 2 Time Attack Challenge on Saturday, June 2, 2007 Ford Probe brochure page with standard features, specifications, option packages and paint and trim colours '93 Ford Probe brochure engine page with engine bay photo, fuel injection and DOHC valvetrain drawings '93 Ford Probe brochure Safety and Convenience page with air bag diagram and interior photos 1993 Probe brochure Driver Control page with Probe GT instrument panel, gauges and steering wheel 31brochures & literature1993-1997 Ford Probe More reference Ford Probe Halo Ring Headlight Wiring Diagram - H4 Harness & Side Marker TapWiring diagram Bosal Headers vs Stock Manifolds Dyno Data - Torque & HP Comparison ChartSpec plate Bosal headers review page 3 with Brospeed dyno gain table and horsepower comparison graph by RPMManual page Tachometer Output from Coil Negative - 1N4004 Diode Rev Counter SchematicSchematic 1993 Ford Probe Two Speed Cooling Fan Circuit Operation - 2.0L & 2.5LService procedure 1995 Ford Probe Multi-Stage Boost Control Vacuum Routing Diagram - Wastegate SetupVacuum routing Hub Spacer Ring Blueprint - Ø77.75 OD x Ø72.00 ID x 6.35 Thick (Ford Probe)Blueprint Exhaust Manifold & Turbocharger Exploded Diagram with Torque Specs (AC210648AB)Exploded parts Connecting Rod Bolt Torque Specs & Clearances - 8740 Cap Screw Instruction SheetTorque spec

Web-article page (Bosal Headers, p.2 of 6) on Brospeed header dyno testing for a Ford Probe GT, with photos of Bosal header components vs stock manifold; testing done at Bosal R&D, Ann Arbor MI.

Part of 1993-1997 Ford Probe Brochures & Literature

AI caption · Photo 73 of 86

This document is page 2 of 6 of a printed web page (http://www.mtco.com/~westcj/Brian/bosal.htm, printed 10/27/2001) describing dyno testing of Brospeed headers (a subsidiary of Bosal USA, Inc.) on a Ford Probe GT. Dated October 1998, the author explains that Bosal sponsored before-and-after dyno testing at their R&D facility in Ann Arbor, MI, with thanks to Dan Brown, John Herman, and Greg Nilsson. Photos at the top compare Bosal header ports to stock header ports and components. The document notes additional testing: a stock 1996 PGT was provided to evaluate header/catback fitment for OBD-II 1996/1997 models, and a comparison car with Hotshot Gen. I headers, Hennessey exhaust, no cat, open K&N and a Superchip was also dynoed. Four test configurations are listed, including Hennessey exhaust vs. the Brospeed full catback system, Brospeed headers, and an open K&N filter test (which lost 3 HP when exposed). Testing was done on a Clayton electric chassis dynamometer (measuring torque directly, unlike DynoJet's calculated method), corrected to SAE J1349. A comparison section states the Brospeed exhaust lost only 0.2-2.2% (1-2 lb-ft) versus the Hennessey but was much quieter; the Hennessey measured 105+ dB at 6000 RPM WOT.

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Frequently asked questions

Who made the Brospeed headers tested on the Probe GT?
Brospeed is a subsidiary of Bosal USA, Inc.; the testing was run for free at Bosal's R&D facility in Ann Arbor, MI.
What test configurations were run on the dyno?
Four: as-received (Hennessey exhaust, K&N, homemade airbox/scoop), the Brospeed full catback exhaust, Brospeed headers with the Hennessey reinstalled, and an open K&N filter with the homemade airbox removed.
How did the open K&N filter affect power?
Removing the homemade airbox and running with just the open K&N filter lost 3 HP, the author stresses you need to enclose your K&N filters.
How did the Brospeed exhaust compare to the Hennessey?
The Hennessey made more power, but the Brospeed showed a net loss of only 0.2 to 2.2% (1 to 2 lb-ft) while being considerably quieter. The Hennessey measured 105+ decibels near the tip at 6000 RPM WOT.
What kind of dyno was used and how was the data corrected?
A Clayton electric chassis dynamometer that measures wheel torque via a calibrated torque meter (roughly $160,000 vs $20,000 for a DynoJet). All data were corrected to SAE J1349 specs, with radiator fans run continuously, and quoted figures are averages of at least four runs.

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