Rebuilt AC plenum box using NOS parts after header heat melted original, fabbed metal heat shield to protect box from header heat, added self adhesive heat shield material to header side of box. Newly coated headers also reduce engine bay heat. Removed evaporator core and cleaned inside and outside of core, re-gasketed case, fixed/painted rusty metal brackets inside of plenum box and re-installed. New expansion valve installed.

Owner caption June 2012 · Photo 101 of 362