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Door hinge pin and bushing replacement

From 1986 Ford Bronco “Eddie Bauer” — documented by Sixlitre.

8 photos
1986 Ford Bronco - Upper and lower hinges ready to be rebushed and pinned. Took the opportunity while I was putting new door shells on. I had expected a lot m… 1986 Ford Bronco - Hardened, peened over pins are no match for a carbon tipped Sawzall blade and Sawzall. I prefer this to eating sparks from the grinder and… 1986 Ford Bronco - Left the die grinder on the shelf and tried my new 1/8" dremel to prepare the pin for upward drifting. No real sparks, but a die grinder it… 1986 Ford Bronco - Nice shot of the punch. The truth is I clamped on the visegrips and beat them upwards with a ball peen hammer. 1986 Ford Bronco - Some Chebbie ownin' swine was already here and ruined my hinges by hammering in GM style serated bushings so Ford bushings will never fit a… 1986 Ford Bronco - Luckily for me Ottawa Fasteners carrys GM bushings (on right) late Saturday afternoon. They fit my Ford pins (left) after they were polishe… 1986 Ford Bronco - Somebody at FullsizedBronco showed me how to do this to pull the new bushings in, thanks ! 1986 Ford Bronco - New GM! bushings in hinges with new OEM Ford pins. Hinges ready for new door shells and requisite shimming and tweaking to align panels.