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Electrolytic rust removal

From 1986 Ford Bronco “Eddie Bauer” — documented by Sixlitre.

11 photos
1986 Ford Bronco - Big thanks to Brother drkhrs925, at FSB, for showing me the right way to do this. 1986 Ford Bronco - I'd recommend you read his procedure in detail, but basically theres the positive charger clamp attached to the sacrificial BBQ skewer and… 1986 Ford Bronco - Everything is dependent upon finding this barely still avaialble Arm and Hammer product. It is basically sodium carbonate or the same Soda… 1986 Ford Bronco - Between the soda ash and the battery charger, you're pretty much set. The ratio is a tablespoon per gallon of water. 1986 Ford Bronco - The core support on the Bronco was so big I whipped together this plywood frame with scraps and lined it with 6 mm plastic. It's filling wi… 1986 Ford Bronco - Got an 86' rad support from a pick and pull for 32 bucks. Bit of rust but none where the body bushings go thankfully 1986 Ford Bronco - Cleaned up quite well after a pressure wash and some Purple Power to remove the greasey undercoating that saved it for 26 years ! What do y… 1986 Ford Bronco - Several days in the solution at 10 amps and the rust is gone, leaving bare or black metal. You need to rinse the metal off and blow it dry… 1986 Ford Bronco - Here's the support hanging like a poached deer on my engine hook. Dried, selectively sanded and in paint asap after the pressure wash. 1986 Ford Bronco - Did the headlight buckets too, because I'm anal retentive. They and the core supprt grill support uprights came out entirely rust free too. 1986 Ford Bronco - The actual rubber rad support bushings were in excellent shape owing to the greasey rustproofing that the core support was lathered with.