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Chassis reassembly

From 1991 Ford Bronco “Tronco” — documented by ChuckVA.

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1991 Ford Bronco - New ARE 767's fit like a glove -- maybe 1/4" to spare. 1991 Ford Bronco - Axle back together. Steering back on. New steelies and 33's on. 302 going back where it belongs. 1991 Ford Bronco - Did I mention the new MM hubs? No more crappy automatics for me. Plus, these suckers are so quick to put on I may keep a box of new ones fo… 1991 Ford Bronco - Tranny and T-case back in, time to move on to the driveline and dressing the engine. The more of this junk I can get off my floor, the bett… 1991 Ford Bronco - New cab going on for the first time. This is to mock up the new crossmember ... it will have to come back off to be painted later. 1991 Ford Bronco - Still trying to get things roughly in place. This should give a sense of scale. 1991 Ford Bronco - New 1/4" thick washers being cut for the body mount hardware, with the rest of the hardware bits sitting by the grinder. Once the washers a… 1991 Ford Bronco - Gives new meaning to "stubby," huh? Cab is still sitting 2" too low in the front and roughly 1" low in the back. We'll see how she sits wit… 1991 Ford Bronco - If you assemble these bits right, you get a very sturdy 2" body lift -- some high temperature assembly required, of course. 1991 Ford Bronco - A little preview. We have the fenders and core support on because fender alignment controls the cab angle off the frame -- hence, we have t… 1991 Ford Bronco - Red and grey cab, green fenders, grey core support. Once the crossmember is done and the seats are adapted in, it will all come back apart… 1991 Ford Bronco - Yeah. We have trucks. 1991 Ford Bronco - Best. Christmas present. Ever. 1991 Ford Bronco - Perfect example of why drill press tables swing and rotate. 1991 Ford Bronco - The 4x6x1/4 steel angle will support the back of the cab, and will be supported in turn by 1/4" steel endplates off the frame (the longest… 1991 Ford Bronco - New crossmember tacked and removed for finish welding. 1991 Ford Bronco - A peek at the underside. 1991 Ford Bronco - And a much better look after finish welding. 1991 Ford Bronco - A much closer look. Ugly welds on the backside where they're not visible are stick -- ugly, but good penetration. Pretty welds on the outsi… 1991 Ford Bronco - And here it sits holding up the back of the cab. Fits like a glove, no suprise since it was tacked together while in place before being rem… 1991 Ford Bronco - A vehicle chassis with its engine and wheels is parked outside a garage, with another car in the background. 1991 Ford Bronco - Ford V8 engine and transmission assembly removed from a vehicle. 1991 Ford Bronco - The frame and drivetrain components of a vehicle are shown during assembly or repair. 1991 Ford Bronco - Close-up view of aftermarket suspension components on a vehicle's chassis. 1991 Ford Bronco - Close-up view of a vehicle's chassis frame, highlighting the bushings used in its assembly. 1991 Ford Bronco - Chassis reassembly of a 1991 Ford Bronco, with an engine hoist positioned to assist. 1991 Ford Bronco - A truck body is being worked on, with the chassis and rear wheels visible. 1991 Ford Bronco - This cream-colored Ford truck is undergoing chassis reassembly, with its engine compartment exposed. 1991 Ford Bronco - This 1991 Ford Bronco cab is undergoing chassis reassembly, showing its beige exterior with distinctive black stripes. 1991 Ford Bronco - Side view of a 1991 Ford Bronco cab and bed section in a workshop. 1991 Ford Bronco - The rear section of a Ford Bronco is visible in a cluttered garage setting. 1991 Ford Bronco - Rear view of a tan Ford Bronco, possibly undergoing work in a covered area. 1991 Ford Bronco - Close-up of a vehicle's side panel and door handle, with plastic sheeting visible in the background. 1991 Ford Bronco - A tan pickup truck chassis sits outdoors with its front end disassembled, revealing the engine. 1991 Ford Bronco - Close-up view of engine components, including a bracket and pulleys, with blue shop towels visible. 1991 Ford Bronco - 1991 Ford Bronco chassis undergoing reassembly, showing the cab and frame. 1991 Ford Bronco - A pickup truck is undergoing repairs in a yard, with its front end removed and engine visible. 1991 Ford Bronco - This disassembled Ford truck, likely from the 1980s, is undergoing chassis reassembly.