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Body Removal

From 1994 Ford Bronco “how much $???”, documented by CodysBigBlueBronco.

91 photos
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1994 Ford Bronco - The truck was damaged when it was driven slowly along the edge of a packed parking lot during a light rain. An adjacent construction site h… 1994 Ford Bronco - The truck was damaged when it was driven slowly along the edge of a packed parking lot during a light rain. An adjacent construction site h… 1994 Ford Bronco - The truck was damaged when it was driven slowly along the edge of a packed parking lot during a light rain. An adjacent construction site h… 1994 Ford Bronco - Rear view of a dark-colored Ford Bronco with the top removed, revealing a black roll cage, tan/brown interior seats, and a blue tarp-wrappe… 1994 Ford Bronco - Rear three-quarter view of a dark blue two-tone Ford Bronco with tan lower body cladding, lifted on large mud-terrain tires with chrome whe… 1994 Ford Bronco - A dark blue/black lifted 1990s Ford Bronco SUV shown from a 3/4 front angle, sitting on large mud-terrain tires with chrome/silver wheels,… 1994 Ford Bronco - The cage did more harm than good. 1994 Ford Bronco - The cage did more harm than good. 1994 Ford Bronco - The cage did more harm than good. 1994 Ford Bronco - The cage did more harm than good. 1994 Ford Bronco - The cage did more harm than good. 1994 Ford Bronco - The cage did more harm than good. 1994 Ford Bronco - Underside view of a lifted SUV showing the exhaust system with a rusty muffler and a polished chrome angle-cut exhaust tip, along with larg… 1994 Ford Bronco - The white connector is for the tailgate. The harness comes thru the round hole above the hinge, down thru the body with the taillight harne… 1994 Ford Bronco - This about as far as you can stretch the stock filler neck hose. 1994 Ford Bronco - The fuel pump is just behind the bed floor reinforcement for the body mounts. 1994 Ford Bronco - The factory oil cooler requires a special lower radiator hose. 1994 Ford Bronco - Overhead view of a dark blue vehicle roof showing significant crease/dent damage on the driver's-side panel, photographed in a backyard wit… 1994 Ford Bronco - A dark blue SUV with its roof partially removed, viewed from above the front, showing exposed roof crossbars and the tan/brown interior wit… 1994 Ford Bronco - A bare metal tubular roll cage/roll bar assembly with a rough dark textured coating, removed from a vehicle and standing on dry grass in fr… 1994 Ford Bronco - The body is being emptied & stripped off piece by piece. 1994 Ford Bronco - The body is being emptied & stripped off piece by piece. 1994 Ford Bronco - The body is being emptied & stripped off piece by piece. 1994 Ford Bronco - The body is being emptied & stripped off piece by piece. 1994 Ford Bronco - This shows how weak this point is for the cage attachment. It should have been about 2 " further back. 1994 Ford Bronco - This point is a waste since there's no solid structure anywhere around. 1994 Ford Bronco - This plate was a total waste. It's not even 1/4" thick, and not over the body's substructure. It should have been ~6" forward & inboard, be… 1994 Ford Bronco - This was close to the body mount reinforcement, but not directly over it. 1994 Ford Bronco - The ProLiner peels up easily in sheets. 1994 Ford Bronco - Got the dash out today. 1994 Ford Bronco - I pulled everything out of this door skin, but it'll stay on until the fender comes off, so I have easy access to the hinges. 1994 Ford Bronco - The silver thing above the brake pedal is the steering shaft extension for the body lift. The 2 white clips at the top of the firewall are… 1994 Ford Bronco - I pulled the wheelwell to make getting the fender & bumper valance off easier. 1994 Ford Bronco - Wiper valance is off. 1994 Ford Bronco - Cowl Drain 1994 Ford Bronco - Close-up of a partially disassembled truck/SUV engine bay with the engine and much of the front sheet metal removed, exposing the frame, wi… 1994 Ford Bronco - Cody came by to check out my progress. 1994 Ford Bronco - Splitting the case allows the evaporator core to stay with the engine, so the system doesn't need to be opened or evacuated. 1994 Ford Bronco - Splitting the case allows the evaporator core to stay with the engine, so the system doesn't need to be opened or evacuated. 1994 Ford Bronco - The evaporator core acts like a filter, and it collects everything that goes thru the fan, except the fine dust. 1994 Ford Bronco - This is a common problem with this style of pedal - the arm slips on the splines, and loses alignment & stability, giving poor pedal feel &… 1994 Ford Bronco - If it's caught in time, the pin can be driven back into the arm securely. I plan to get this tack-welded, though. 1994 Ford Bronco - The last 5 digits (the SN) are void. 1994 Ford Bronco - Trans & T-case vents. 1994 Ford Bronco - Frame ground just inboard of the R spring tower. The black battery wire goes from the front bolt of the engine mount (on the block) to this… 1994 Ford Bronco - The black battery wire goes from the front bolt of the engine mount (on the block) to this tab & up to the battery post, where a smaller bl… 1994 Ford Bronco - Thermactor (secondary) air valves 1994 Ford Bronco - Close-up of a partially disassembled truck/SUV showing the front suspension with a bright red coil spring and shock, along with exposed eng… 1994 Ford Bronco - Close-up of a partially disassembled truck/SUV engine bay with the front clip and radiator support removed, showing a dusty engine block, w… 1994 Ford Bronco - Interior view of a stripped SUV cab looking toward the firewall, showing bare metal with teal/blue paint and black undercoating on the floo… 1994 Ford Bronco - Underside view of a vehicle showing the exhaust system, with a large-diameter black steel exhaust pipe/tip pointing down toward the ground… 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - The only thing holding the body on now is gravity. 1994 Ford Bronco - I've decided to leave the core support in place. 1994 Ford Bronco - Overhead view into the engine bay of a stripped, weathered SUV/truck showing a dusty engine, air cleaner housing, tangled wiring harnesses… 1994 Ford Bronco - Sometimes, it's good to have a bunch of junk lying around. I barely had to cut anything to build this stand. In hindsight, the beam should… 1994 Ford Bronco - A partially disassembled truck/SUV body shell during a restoration, stripped of doors, hood, seats and interior, propped up on a metal jack… 1994 Ford Bronco - I had to ride inside to operate the ratchet straps & come-along. 1994 Ford Bronco - The thing in back is because I couldn't get it to balance, but it's at the perfect height to roll the chassis out. 1994 Ford Bronco - Front-end view of a lifted truck/SUV chassis with the body raised or removed, showing the front crossmember, frame rails, dangling wiring h… 1994 Ford Bronco - Underside view of a truck/SUV showing the frame rails, transfer case and transmission, coil-spring front suspension with a red shock, exhau… 1994 Ford Bronco - Underside/chassis view of a lifted 4x4 with the body raised off the frame, showing red coil springs, large mud-terrain off-road tires, a sh… 1994 Ford Bronco - A partially disassembled 4x4 truck/SUV chassis shown from the side with the body panels stripped, revealing the frame rails, drivetrain, du… 1994 Ford Bronco - A vehicle undergoing a body-off restoration, with the cab/body shell suspended on an overhead frame above a bare rolling chassis showing th… 1994 Ford Bronco - A truck cab/body shell is suspended on metal stands above the bare frame during a body-off restoration, with the rolling chassis showing a… 1994 Ford Bronco - A body-off shot showing the underside of a lifted body shell suspended above its bare frame, with a rolling chassis featuring large mud-ter… 1994 Ford Bronco - A blue Ford Bronco body has been lifted and separated from its frame, suspended on tall steel jack stands under a green shade canopy. Below… 1994 Ford Bronco - It's OFF!!! 1994 Ford Bronco - That's special... 1994 Ford Bronco - Can you see the exhaust leak? 1994 Ford Bronco - Luckily, it didn't blow on the wiring harness & melt it. 1994 Ford Bronco - Close-up of an engine bay showing a V-engine with numerous hoses, wiring, intake components, and a finned power steering cooler; the entire… 1994 Ford Bronco - A truck chassis stripped of its body, showing the engine, transmission, driveline, exhaust with muffler and chrome tip, coil spring suspens… 1994 Ford Bronco - Close-up of a removed automatic transmission mated to a transfer case, laid on grass with white text labels pointing to the Trans Vent, T-C… 1994 Ford Bronco - Underside view of an automatic transmission and transfer case with text labels marking the 'Trans Vent,' 'T-Case Vent,' and 'MLPS' (manual… 1994 Ford Bronco - Close-up of a Ford transmission housing showing a mounted MLPS (manual lever position sensor/neutral safety switch) with a multi-wire conne… 1994 Ford Bronco - Muffler placement is the reason there's no e-brake. Also, it should have been hung off the frame instead of the body. 1994 Ford Bronco - Underside view of a vehicle frame showing a rusty muffler and exhaust piping routed along the boxed steel frame rail, with a large off-road… 1994 Ford Bronco - A stripped truck chassis sits on a driveway with its frame, drivetrain, engine, and four large off-road tires exposed, while a man in a whi… 1994 Ford Bronco - A stripped truck chassis (body removed) sits on a residential driveway, showing the bare frame, engine and transmission, exhaust, coil-spri… 1994 Ford Bronco - A stripped truck rolling chassis sits on a driveway, showing the bare frame rails, solid front axle, large mud-terrain tires, red coil spri… 1994 Ford Bronco - A stripped Ford Bronco chassis with bare frame, large mud-terrain tires and lifted suspension sits in a residential driveway being washed b… 1994 Ford Bronco - The proud owner preparing to undercoat the frame. 1994 Ford Bronco - I had to park it in a field overnight, which is where the grass came from. 1994 Ford Bronco - The pipe thru the windshield is for the come-along that's holding up the trailer's front axle. Long story... 1994 Ford Bronco - Oh, well... :-(