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Sunroof

From 1992 Ford Bronco “Zerocool” — documented by zerocool.

18 photos
1992 Ford Bronco - pick up the biggest sunroof i could find at the junk yard. $26!!! i was stoked! (TOP VIEW) 1992 Ford Bronco - inside view 1992 Ford Bronco - removed my headliner 1992 Ford Bronco - I had to cut out two angled parts of the front and back plastic ring insert, to match the contours of the interior roof and headliner. it t… 1992 Ford Bronco - after measure it 99 times i centered the plastic insert ring and taped it down, then drew a line with a felt marker NEATLY. i cut the hole… 1992 Ford Bronco - there were a few cracks in the headliner so i patched them up with a fat hockey tape 1992 Ford Bronco - after installing the headliner temporarily, i mounted the plastic insert ring to see what it would look like. AMAZING!!! it was nicely cent… 1992 Ford Bronco - I taped my cardboard template FIRST to the inside of the cab and drilled 2 holes in random locations. THEN, alined my two drilled holes, an… 1992 Ford Bronco - i taped lots around the cutting area, so that i wouldnt scrape the paint with the jigsaw. time to insert the blade into the top drilled hol… 1992 Ford Bronco - inside view after cutting. 1992 Ford Bronco - top view after cutting. my cut was perfect! the only triming i had to do was 2 milimetres in the bottom left corner. i pealed the tape and… 1992 Ford Bronco - i recommend inserting a cardboard insert, or simular material, to maintain the gap inbetween the 2 peices of sheet metal. 1992 Ford Bronco - i sqweezed this in between the 2 peices of sheet metal, so that when i fastened the insert ring to the sunroof, it would create a solid sea… 1992 Ford Bronco - after applying liberous amounts of clear silicone caulking around the sunroof and the insert ring, i screwed the two pieces together. screw… 1992 Ford Bronco - caulking cureing. cut any access caulking off after fastening the insert ring completely. 1992 Ford Bronco - front view 1992 Ford Bronco - passenger side view, 1992 Ford Bronco - driver side view