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Lincoln electric fan install

From 1989 Ford Bronco “Street Truck”, documented by Tim Crase.

84 photos 2 videos
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1989 Ford Bronco - Very complete kit from StruckBy Cables 1989 Ford Bronco - The other half 1989 Ford Bronco - This hooks to switched power 1989 Ford Bronco - 3 way switch for normal AUTO operation, Manual OFF, and manual ON 1989 Ford Bronco - Fuse block 1989 Ford Bronco - Nice large 40 amp fuse 1989 Ford Bronco - Everything else hidden in this box 1989 Ford Bronco - Temp sensor 1989 Ford Bronco - Idiot light...will blink when switch is in OFF position ro remind me to turn it back on 1989 Ford Bronco - A hand holds the finished end of a wiring harness run, where a green-heat-shrinked lead terminates in a bare ring terminal. A coil of split… 1989 Ford Bronco - The 2 Grounds for this system 1989 Ford Bronco - Main power lead 1989 Ford Bronco - Plug for the fan 1989 Ford Bronco - Plug for LED idiot light 1989 Ford Bronco - Even came with thermostat housing, gasket and zip ties 1989 Ford Bronco - Here is my Lincoln mark 8 fan 1989 Ford Bronco - Plug where the harness hooks up 1989 Ford Bronco - Had to open the box 1989 Ford Bronco - Close-up of a black Bosch 12V 75A relay, part number 0 332 002 150, mounted in a wiring harness with blue wires alongside; the case is embo… 1989 Ford Bronco - Stock clutch fan 1989 Ford Bronco - Gone. And I pulled a stud so I can replace them with bolts 1989 Ford Bronco - Gotta find room over here for the control box 1989 Ford Bronco - I will come thru the firewall here 1989 Ford Bronco - Going to get rid of the little switch bracket thingy under the dash, making a new plate to cover up the change hole, and it will use 3 ARB… 1989 Ford Bronco - Leaving the seats/console out while I do this so I have room 1989 Ford Bronco - Cleaned up the pulley since the fan wont be on it anymore 1989 Ford Bronco - Cleaning up with the radiator out 1989 Ford Bronco - Close-up down into an engine bay from the driver's side, showing the serpentine accessory drive with A/C compressor, alternator, power stee… 1989 Ford Bronco - Looking down into an engine bay with the radiator and grille support exposed, showing the serpentine belt accessory drive with A/C compress… 1989 Ford Bronco - Seeing how the fan looks on the radiator 1989 Ford Bronco - These mounts gotta go 1989 Ford Bronco - A hand holds a freshly cut, dust-covered stamped steel bracket with a slotted tab and a single bolt hole against a matching dark-painted st… 1989 Ford Bronco - A black plastic radiator fan shroud sits on a wooden workbench, cut and trimmed along its lower edge with rough saw marks where material wa… 1989 Ford Bronco - And these 1989 Ford Bronco - A black plastic electric radiator fan and shroud assembly resting on a plywood workbench, with the shroud's mounting flange cut down and fr… 1989 Ford Bronco - Ground down to clean up the cuts 1989 Ford Bronco - Back on the radiator 1989 Ford Bronco - First mounting strip 1989 Ford Bronco - Holes for the fan 1989 Ford Bronco - Secured with locknuts 1989 Ford Bronco - Back on the radiator 1989 Ford Bronco - Other side 1989 Ford Bronco - Looks solid 1989 Ford Bronco - In the truck 1989 Ford Bronco - Top veiw 1989 Ford Bronco - Drivers side 1989 Ford Bronco - I will use these studs and nuts to hold on the pulley 1989 Ford Bronco - Four black-oxide flange-head bolts with captive washers laid out on a scratched wooden workbench, next to a small black Allen wrench. The b… 1989 Ford Bronco - Hole in the firewall 1989 Ford Bronco - Under-dash view of a truck with the red dash pad and kick panel above and the carpet pulled back, showing a bundle of blue, yellow, white a… 1989 Ford Bronco - Box mounted 1989 Ford Bronco - Fuse block mounted 1989 Ford Bronco - Close-up of an engine bay showing a red MSD 6AL Multiple Spark Discharge ignition box (Part No. 6420) mounted below a black relay box label… 1989 Ford Bronco - Wires ran inside for switch and idiot light 1989 Ford Bronco - Under-dash view of a red interior with lower trim removed, showing a custom wiring harness in black split loom routed across red carpet and… 1989 Ford Bronco - Had to take off my shiny waterneck 1989 Ford Bronco - SUPERSTAT 1989 Ford Bronco - New waterneck with sensor port 1989 Ford Bronco - 185/200 sensor 1989 Ford Bronco - Installed 1989 Ford Bronco - Pulley reinstalled with stud/nuts 1989 Ford Bronco - Gatorback poly belt 1989 Ford Bronco - Overhead view into an engine bay showing a fuel-injected V8 with red plug wires, a chrome distributor, an alternator with a serpentine belt… 1989 Ford Bronco - Almost done 1989 Ford Bronco - Open engine bay showing a V8 with a polished Edelbrock Performer intake manifold and Ford Racing valve cover, a chrome alternator, black ru… 1989 Ford Bronco - Engine bay of a Ford V8 with a black cone air filter on a chromed intake tube, red battery, red plug wires, and a Ford-branded cover visibl… 1989 Ford Bronco - Done 1989 Ford Bronco - Fan soundsVideo 1989 Ford Bronco - Turning on while runningVideo 1989 Ford Bronco - Marked out where the switches go, and drilled holes in the corners 1989 Ford Bronco - Rough cutting it out with my little jigsaw 1989 Ford Bronco - Aluminum diamond-plate panel clamped in a bench vise mid-fabrication, with scribed layout lines and several drilled holes of different size… 1989 Ford Bronco - These are the switches going in 1989 Ford Bronco - Cut this section out of all 3 1989 Ford Bronco - Flipped the plate to cut the other side 1989 Ford Bronco - Cleaned up the cuts with a small metal file, and filed them to the correct size 1989 Ford Bronco - Checking to make sure the switches fit 1989 Ford Bronco - Nice fit, see how the tabs on top and bottom lock it in 1989 Ford Bronco - All 3 switches installed 1989 Ford Bronco - This is where the switches will go, dont need this pocket anyway 1989 Ford Bronco - Like this 1989 Ford Bronco - Bolted on 1989 Ford Bronco - A custom center console/switch panel with wood-grain trim and three labeled rocker switches (FANS, DRIVING LIGHTS, ROCK LIGHTS) plus a sepa… 1989 Ford Bronco - Backside 1989 Ford Bronco - Printout for the switches 1989 Ford Bronco - Switch panel installed in the truck