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D60 regear/rebuild

From 1989 Ford Bronco “the magic carpet”, documented by Andrew Knox.

24 photos
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1989 Ford Bronco - Close-up of a differential ring gear with yellow gear-marking compound brushed onto the teeth to check the contact pattern, resting on a be… 1989 Ford Bronco - A bare rear axle housing pulled from a truck and propped on red and yellow jack stands on a garage floor, with the differential housing and… 1989 Ford Bronco - An axle differential carrier with its ring gear clamped in a bench vise on a workbench during a rebuild, surrounded by hand tools, an air t… 1989 Ford Bronco - A hand holds up a worn brass-colored ring-shaped bearing race or seal retainer in front of a workbench, with a black-handled tool and a red… 1989 Ford Bronco - A man braces a foot on a bare axle housing in a garage, working a hand tool on a disassembled front axle supported by red jack stands. The… 1989 Ford Bronco - A person's greasy hands holding a round rubber-and-metal grease or oil seal in a garage. 1989 Ford Bronco - An orange 12-ton hydraulic shop press with return springs set up to press a splined shaft, an axle or output shaft with its bearing, throug… 1989 Ford Bronco - A differential ring-and-pinion pinion gear set up under an orange hydraulic shop press, with the press ram bearing down on the spiral-cut p… 1989 Ford Bronco - A hand holds a green-and-white NAPA Oil Seals box labeled with part number 15692, photographed over a concrete floor with a red wire in the… 1989 Ford Bronco - A hand wearing a leather-band wristwatch holds a punch or drift inside the opened housing of a differential center section, with the carrie… 1989 Ford Bronco - Close-up of a tapered roller bearing race held on a white surface, with a finger pointing at the stamped markings reading 303110 and FRANCE… 1989 Ford Bronco - A hand holds a stack of used clutch discs or thin steel friction plates fanned apart, showing worn and discolored faces, over a concrete ga… 1989 Ford Bronco - Macro close-up into a bored opening in a black cast housing, showing a machined bearing race with a welded metal plug or slug seated in the… 1989 Ford Bronco - Close-up of a hand holding a punch or drift against the edge of a freshly seated bearing race in a machined bore of a black cast housing, d… 1989 Ford Bronco - Two polished steel bearing races resting on a lined sheet of handwritten measurement notes labeled old versus new clearances, beside a pen… 1989 Ford Bronco - A person's hand holding a blue-handled punch or driver inserted into the machined bore of an axle or steering-knuckle housing, apparently s… 1989 Ford Bronco - Disassembled drivetrain components laid out on a workbench: a splined shaft with flange, a splined gear or clutch collar, several thin shim… 1989 Ford Bronco - Close-up of a removed axle housing tube resting on a yellow jack stand in a garage, with the cast yoke end and its greasy machined flanges… 1989 Ford Bronco - Differential rebuild in progress on a garage floor: an axle housing with the cover off exposing the ring gear and carrier, with a magnetic-… 1989 Ford Bronco - A pumpkin-style differential third member clamped in a vise on a garage floor, its housing opened to expose the ring gear and carrier durin… 1989 Ford Bronco - A disassembled steering gearbox/pitman-shaft assembly clamped in a bench vise on a workbench, with the sector gear teeth and worm shaft exp… 1989 Ford Bronco - Disassembled differential carrier with ring gear and spider gears clamped in an orange engine stand or work fixture over a concrete garage… 1989 Ford Bronco - A grease-stained hand holds a dark, oily hub or bearing assembly with a threaded stub shaft protruding from its center, photographed close-… 1989 Ford Bronco - Greasy hand steadying a wheel hub during an axle rebuild, showing the threaded and splined stub axle shaft protruding through the hub bore…