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Rust - Floor Pans

From 1991 Ford Bronco “Big Sam” — documented by hpnewby.

38 photos
1991 Ford Bronco - Cheap wire wheel after running at/above its duty cycle.Cheap wire wheel after running at/above its duty cycle. Owner 1991 Ford Bronco - Significant rust damage is visible on the interior floor pan, with exposed wiring present.Significant rust damage is visible on the interior floor pan, with exposed wiring present. AI caption 1991 Ford Bronco - Put down one coat of Krylon paint/primer and two coats of Plastidip.Put down one coat of Krylon paint/primer and two coats of Plastidip. Owner 1991 Ford Bronco - Interior floor pan shows significant rust damage.Interior floor pan shows significant rust damage. AI caption 1991 Ford Bronco - The interior floor pan shows significant rust damage and some repair work.The interior floor pan shows significant rust damage and some repair work. AI caption 1991 Ford Bronco - The interior floor pan shows extensive rust and damage, indicating poor condition.The interior floor pan shows extensive rust and damage, indicating poor condition. AI caption 1991 Ford Bronco - Significant rust damage is visible on the floor pan of this 1991 Ford Bronco, affecting structural integrity.Significant rust damage is visible on the floor pan of this 1991 Ford Bronco, affecting structural integrity. AI caption 1991 Ford Bronco - This is the spot I'm most worried about. Not sure if there's a replacement pan for this area.This is the spot I'm most worried about. Not sure if there's a replacement pan for this area. Owner 1991 Ford Bronco - Will probably just patch these with small pieces of 16ga sheet.Will probably just patch these with small pieces of 16ga sheet. Owner 1991 Ford Bronco - Interior view of a 1991 Ford Bronco's floor pan, highlighting significant rust damage.Interior view of a 1991 Ford Bronco's floor pan, highlighting significant rust damage. AI caption 1991 Ford Bronco - Looks like the body mount grommets are leaking and caused the carpet to stay soaked.Looks like the body mount grommets are leaking and caused the carpet to stay soaked. Owner 1991 Ford Bronco - Severe rust has compromised the structural integrity of the vehicle's floor pan.Severe rust has compromised the structural integrity of the vehicle's floor pan. AI caption 1991 Ford Bronco - The floor pan of a vehicle shows significant rust and damage, with a seatbelt visible.The floor pan of a vehicle shows significant rust and damage, with a seatbelt visible. AI caption 1991 Ford Bronco - Can probably pull this off and coat it.Can probably pull this off and coat it. Owner 1991 Ford Bronco 1991 Ford Bronco 1991 Ford Bronco 1991 Ford Bronco 1991 Ford Bronco 1991 Ford Bronco 1991 Ford Bronco - Rust on the lip of the floor. Just this section left to cut out.Rust on the lip of the floor. Just this section left to cut out. Owner 1991 Ford Bronco - This photo shows significant rust damage to the floor pan and frame of a vehicle, indicating structural compromise.This photo shows significant rust damage to the floor pan and frame of a vehicle, indicating structural compromise. AI caption 1991 Ford Bronco - The floor pan of a 1991 Ford Bronco exhibits severe rust and holes, revealing the dark ground beneath.The floor pan of a 1991 Ford Bronco exhibits severe rust and holes, revealing the dark ground beneath. AI caption 1991 Ford Bronco - Repair work on a vehicle's floor pan and rocker panel shows significant rust damage.Repair work on a vehicle's floor pan and rocker panel shows significant rust damage. AI caption 1991 Ford Bronco - Close-up view of rusted metal frame showing welds and primer.Close-up view of rusted metal frame showing welds and primer. AI caption 1991 Ford Bronco - Newly welded metal reinforces a section of the vehicle's frame, indicating repair work.Newly welded metal reinforces a section of the vehicle's frame, indicating repair work. AI caption 1991 Ford Bronco - A person is welding the rusted floor pan of a vehicle's interior.A person is welding the rusted floor pan of a vehicle's interior. AI caption 1991 Ford Bronco - Welding is performed on the floor pan of a 1991 Ford Bronco.Welding is performed on the floor pan of a 1991 Ford Bronco. AI caption 1991 Ford Bronco - Welding gear and protective gloves are laid out on the floor pans of a vehicle undergoing repair.Welding gear and protective gloves are laid out on the floor pans of a vehicle undergoing repair. AI caption 1991 Ford Bronco - This photo shows tools and a partially repaired rusty floor pan inside a vehicle.This photo shows tools and a partially repaired rusty floor pan inside a vehicle. AI caption 1991 Ford Bronco - Close-up view of a vehicle's corroded floor pan, revealing structural components and wiring beneath.Close-up view of a vehicle's corroded floor pan, revealing structural components and wiring beneath. AI caption 1991 Ford Bronco - New floor pan installed in the interior of a 1991 Ford Bronco.New floor pan installed in the interior of a 1991 Ford Bronco. AI caption 1991 Ford Bronco - Bare metal floor pan with stamped ribs and mounting holes, likely for a vehicle restoration.Bare metal floor pan with stamped ribs and mounting holes, likely for a vehicle restoration. AI caption 1991 Ford Bronco - A close-up view of a vehicle's floor pan, showing its textured surface and mounting points.A close-up view of a vehicle's floor pan, showing its textured surface and mounting points. AI caption 1991 Ford Bronco - A black textured vehicle floor pan is shown with stamped ribs and bolt holes, likely undergoing restoration.A black textured vehicle floor pan is shown with stamped ribs and bolt holes, likely undergoing restoration. AI caption 1991 Ford Bronco - Newly welded metal patch on a vehicle's floor pan shows the extent of rust repair.Newly welded metal patch on a vehicle's floor pan shows the extent of rust repair. AI caption 1991 Ford Bronco - A close-up view of a freshly welded metal patch on a vehicle's floor pan, indicating repair work.A close-up view of a freshly welded metal patch on a vehicle's floor pan, indicating repair work. AI caption 1991 Ford Bronco - The floor pan of a vehicle has been treated for rust and appears to be undergoing repair or restoration.The floor pan of a vehicle has been treated for rust and appears to be undergoing repair or restoration. AI caption