TailgateNet&CargoCover.jpg
2735 hits | 39.91 KB | Posted: 4/25/07
Cargo Cover & Tailgate Net

1. Cargo Cover is 5 lbs 61x3x2"
2. Tailgate Net is 56"W x 13&...

CargoNet.JPG
2484 hits | 104.31 KB | Posted: 5/17/09
The Bronco Cargo Net (F4TZ9855066A) is a reinforced 2-layer pocket ~56x13", and is probably rar...

BroncoNetDims.jpg
909 hits | 95.89 KB | Posted: 8/7/16
'94-96 Bronco Cargo Net dimensions ~56x13"

[url=http://www.supermotors.net/registry/media/7313...

CargoCover.JPG
2490 hits | 27.52 KB | Posted: 4/25/07
'94-96 Bronco Cargo Cover
IF THE IMAGE IS TOO SMALL, click it.
Actual dimensions: 5 lbs 61x3x2"...

01Bent.JPG
1881 hits | 74.51 KB | Posted: 4/25/07
This cover was mangled & then abandoned in a junkyard for at least a year. It's severly sunburned, ...

02CapWrench.JPG
1653 hits | 69.76 KB | Posted: 4/25/07
The best place to start disassembly is by removing the colored end caps from the black torque plates...

03CapLoose.JPG
1645 hits | 73.53 KB | Posted: 4/25/07
There are 4 short pins that lock into holes in the torqe plate, so it takes some effort to pop them ...

04CapLoose.JPG
1596 hits | 71.48 KB | Posted: 4/25/07
If the slots are aligned inside, the cap slides straight off.

05CapOff.JPG
1684 hits | 74.08 KB | Posted: 4/25/07
Here, the slot, pins, & mating holes are visible.

06SlotAlign.JPG
1688 hits | 63.53 KB | Posted: 4/25/07
With both end caps off, the cover can be unwrapped. Align the torque plate slot with the drum slot ...

07SlideOff.JPG
1546 hits | 64.81 KB | Posted: 4/25/07
The plastic might be adhered to the drum, so it may be necessary to flex it to break it loose.

21Date.JPG
1475 hits | 35.68 KB | Posted: 4/25/07
The date is printed on both sides of a Tyvek tag near the R end of the cover, at the seam on the dru...

08Cover.JPG
1610 hits | 29.63 KB | Posted: 4/25/07
After the cover is stripped, wash it & put in on a flat surface in the sun to relax mild wrinkles. ...

09LEnd.JPG
1429 hits | 26.92 KB | Posted: 4/25/07
After driving out the LEFT roll pin (use a 3/32" drift), the torque plate, bearing, spring, and...

10REnd.JPG
1419 hits | 19.94 KB | Posted: 4/25/07
After MARKING the parts for proper reassembly later, pull the torque rod out of the drum & remove th...

11SpringRivet.JPG
1486 hits | 43.95 KB | Posted: 4/25/07
The torque spring is riveted to the rod - don't remove it. The rattle-mesh slides off easily.

12SpringEnd.JPG
1341 hits | 33.89 KB | Posted: 4/25/07
The bearing pops loose from the spring, but be sure to replace it in this direction.

13SpringSleeve.JPG
1373 hits | 32.18 KB | Posted: 4/25/07
There's a black plastic rattle sleeve under the spring that should be captive (NOT removable) under ...

14EndBearing.JPG
1352 hits | 48.3 KB | Posted: 4/25/07
The large black bearings support the weight of the cover, and should slide freely inside the drum up...

15RodBearing.JPG
1399 hits | 34.57 KB | Posted: 4/25/07
The bearings at the L end inside the drum is usually jammed onto its stops due to the spring pressur...

20DrumSection.JPG
1475 hits | 36.9 KB | Posted: 4/25/07
Cross-section of the drum tube. There are 6 tabs punched in to locate the white torque rod bearings...

16Handle.JPG
1460 hits | 77.62 KB | Posted: 4/25/07
Remove the 2 phillips screws from below the handle.

17HandleOff.JPG
1458 hits | 77.33 KB | Posted: 4/25/07
Remove the handle & work the draw rod to free it from the plastic so it slides.

18DrawRod.JPG
1511 hits | 79.5 KB | Posted: 4/25/07
Slide the draw rod far enough to expose one rivet, and turn it to the flared end. Use a small file ...

19DrawRodEnd.JPG
1593 hits | 86.75 KB | Posted: 4/25/07
Work the catch pin out without tearing the O-rings, and slide the draw rod out of the cover. Then r...

Greases.JPG
1983 hits | 75.94 KB | Posted: 4/25/07
Use silicone grease on the O-rings, and teflon (PTFE) grease on the bearings.

28Roll Pin.JPG
1405 hits | 38.96 KB | Posted: 4/25/07
It's possible to remove the roll pins with the end caps in place, but it's much more difficult.

22DrumVise.JPG
1456 hits | 86.92 KB | Posted: 4/25/07
By slightly crushing the drum, rotating a few degrees, & repeating, most dents can be pushed back ou...

22DrumBent.JPG
1443 hits | 42.77 KB | Posted: 4/25/07
This drum is severely bent in several places, as are its torque rod & draw rod.

23DrumStraighter.JPG
1402 hits | 62.44 KB | Posted: 4/25/07
After some work, the drum is much better, but still not good enough to be used. The draw rod & torq...

24DrumBuilt.JPG
1437 hits | 64.27 KB | Posted: 4/25/07
The roller assembly is ready to have the colored parts added, beginning with the cover. Slide it in...

26L.JPG
1549 hits | 80.73 KB | Posted: 4/25/07
Left end, assembled

26M.JPG
1563 hits | 79.27 KB | Posted: 4/25/07
Middle, assembled

26R.JPG
1574 hits | 83.98 KB | Posted: 4/25/07
Right end, assembled

25Assembled.JPG
1596 hits | 63.26 KB | Posted: 4/25/07
Since I don't have a truck with the right bedwalls, I can't actually test it, but it's rolled up fla...

Cover02.JPG
1652 hits | 41.38 KB | Posted: 2/4/08
SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco

Actual dimensions: 5 lbs 61x3x2"

Cover01.JPG
1837 hits | 29.51 KB | Posted: 2/4/08
SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco

Actual dimensions: 5 lbs 61x3x2"

BedwallPanelFront.JPG
1979 hits | 42.11 KB | Posted: 1/8/05
The front of the bedwall panel is the same for all '92-96, but the rear of '92-93 panels doesn't hav...

12.JPG
1514 hits | 51.61 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

01.JPG
1548 hits | 30.1 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

07.JPG
1533 hits | 54.17 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

04.JPG
1437 hits | 40.94 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

02.JPG
1497 hits | 52.1 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

13.JPG
1452 hits | 52.79 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

03.JPG
1441 hits | 54.18 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

11.JPG
1426 hits | 47.64 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

05.JPG
1634 hits | 45.32 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

06.JPG
1520 hits | 40.98 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...

CargoCover0.JPG
990 hits | 36.92 KB | Posted: 10/23/13
Factory Bronco cargo cover fully extended. Factory cargo net missing. Aftermarket cargo tray visib...

CargoCover1.JPG
1277 hits | 44.03 KB | Posted: 10/23/13
Factory Bronco cargo cover fully extended.

CargoCover2.JPG
1287 hits | 51.93 KB | Posted: 10/23/13
Fully retracted. Cargo tray is aftermarket, and factory cargo net is missing.

DrawRod1.JPG
772 hits | 77.82 KB | Posted: 7/26/14
This is the draw rod from a cargo cover that was lying in the bed of a JY Bronco under a LARGE pile ...

DrawRod2.JPG
670 hits | 74.11 KB | Posted: 7/26/14
This is after a few minutes' work...

[url=http://www.supermotors.net/registry/media/1031134][img]ht...

DrawRod3.JPG
684 hits | 73 KB | Posted: 7/26/14
I probably spent 20 minutes to get it to this point.

[url=http://www.supermotors.net/registry/media...