Steve83 > 1983 Ford Bronco > open folder Bronco Cargo Cover Specs & Cargo Net

Cargo Cover & Tailgate Net1. Cargo Cover is 5 lbs 61x3x2"2. Tailgate Net is 56"W x 13&...
TailgateNet&CargoCover.jpg
2853 hits | 39.91 KB | Posted: 4/25/07
Cargo Cover & Tailgate Net

1. Cargo Cover is 5 lbs 61x3x2"
2. Tailgate Net is 56"W x 13&...
The Bronco Cargo Net (F4TZ9855066A) is a reinforced 2-layer pocket ~56x13", and is probably rar...
CargoNet.JPG
2612 hits | 104.31 KB | Posted: 5/17/09
The Bronco Cargo Net (F4TZ9855066A) is a reinforced 2-layer pocket ~56x13", and is probably rar...
'94-96 Bronco Cargo Net dimensions ~56x13"[url=http://www.supermotors.net/registry/media/7313...
BroncoNetDims.jpg
1026 hits | 95.89 KB | Posted: 8/7/16
'94-96 Bronco Cargo Net dimensions ~56x13"

[url=http://www.supermotors.net/registry/media/7313...
'94-96 Bronco Cargo CoverIF THE IMAGE IS TOO SMALL, click it.Actual dimensions: 5 lbs 61x3x2"...
CargoCover.JPG
2621 hits | 27.52 KB | Posted: 4/25/07
'94-96 Bronco Cargo Cover
IF THE IMAGE IS TOO SMALL, click it.
Actual dimensions: 5 lbs 61x3x2"...
This cover was mangled & then abandoned in a junkyard for at least a year. It's severly sunburned, ...
01Bent.JPG
1990 hits | 74.51 KB | Posted: 4/25/07
This cover was mangled & then abandoned in a junkyard for at least a year. It's severly sunburned, ...
The best place to start disassembly is by removing the colored end caps from the black torque plates...
02CapWrench.JPG
1755 hits | 69.76 KB | Posted: 4/25/07
The best place to start disassembly is by removing the colored end caps from the black torque plates...
There are 4 short pins that lock into holes in the torqe plate, so it takes some effort to pop them ...
03CapLoose.JPG
1762 hits | 73.53 KB | Posted: 4/25/07
There are 4 short pins that lock into holes in the torqe plate, so it takes some effort to pop them ...
If the slots are aligned inside, the cap slides straight off.
04CapLoose.JPG
1695 hits | 71.48 KB | Posted: 4/25/07
If the slots are aligned inside, the cap slides straight off.
Here, the slot, pins, & mating holes are visible.
05CapOff.JPG
1778 hits | 74.08 KB | Posted: 4/25/07
Here, the slot, pins, & mating holes are visible.
With both end caps off, the cover can be unwrapped. Align the torque plate slot with the drum slot ...
06SlotAlign.JPG
1795 hits | 63.53 KB | Posted: 4/25/07
With both end caps off, the cover can be unwrapped. Align the torque plate slot with the drum slot ...
The plastic might be adhered to the drum, so it may be necessary to flex it to break it loose.
07SlideOff.JPG
1650 hits | 64.81 KB | Posted: 4/25/07
The plastic might be adhered to the drum, so it may be necessary to flex it to break it loose.
The date is printed on both sides of a Tyvek tag near the R end of the cover, at the seam on the dru...
21Date.JPG
1581 hits | 35.68 KB | Posted: 4/25/07
The date is printed on both sides of a Tyvek tag near the R end of the cover, at the seam on the dru...
After the cover is stripped, wash it & put in on a flat surface in the sun to relax mild wrinkles. ...
08Cover.JPG
1729 hits | 29.63 KB | Posted: 4/25/07
After the cover is stripped, wash it & put in on a flat surface in the sun to relax mild wrinkles. ...
After driving out the LEFT roll pin (use a 3/32" drift), the torque plate, bearing, spring, and...
09LEnd.JPG
1541 hits | 26.92 KB | Posted: 4/25/07
After driving out the LEFT roll pin (use a 3/32" drift), the torque plate, bearing, spring, and...
After MARKING the parts for proper reassembly later, pull the torque rod out of the drum & remove th...
10REnd.JPG
1520 hits | 19.94 KB | Posted: 4/25/07
After MARKING the parts for proper reassembly later, pull the torque rod out of the drum & remove th...
The torque spring is riveted to the rod - don't remove it. The rattle-mesh slides off easily.
11SpringRivet.JPG
1588 hits | 43.95 KB | Posted: 4/25/07
The torque spring is riveted to the rod - don't remove it. The rattle-mesh slides off easily.
The bearing pops loose from the spring, but be sure to replace it in this direction.
12SpringEnd.JPG
1436 hits | 33.89 KB | Posted: 4/25/07
The bearing pops loose from the spring, but be sure to replace it in this direction.
There's a black plastic rattle sleeve under the spring that should be captive (NOT removable) under ...
13SpringSleeve.JPG
1474 hits | 32.18 KB | Posted: 4/25/07
There's a black plastic rattle sleeve under the spring that should be captive (NOT removable) under ...
The large black bearings support the weight of the cover, and should slide freely inside the drum up...
14EndBearing.JPG
1456 hits | 48.3 KB | Posted: 4/25/07
The large black bearings support the weight of the cover, and should slide freely inside the drum up...
The bearings at the L end inside the drum is usually jammed onto its stops due to the spring pressur...
15RodBearing.JPG
1516 hits | 34.57 KB | Posted: 4/25/07
The bearings at the L end inside the drum is usually jammed onto its stops due to the spring pressur...
Cross-section of the drum tube. There are 6 tabs punched in to locate the white torque rod bearings...
20DrumSection.JPG
1579 hits | 36.9 KB | Posted: 4/25/07
Cross-section of the drum tube. There are 6 tabs punched in to locate the white torque rod bearings...
Remove the 2 phillips screws from below the handle.
16Handle.JPG
1557 hits | 77.62 KB | Posted: 4/25/07
Remove the 2 phillips screws from below the handle.
Remove the handle & work the draw rod to free it from the plastic so it slides.
17HandleOff.JPG
1559 hits | 77.33 KB | Posted: 4/25/07
Remove the handle & work the draw rod to free it from the plastic so it slides.
Slide the draw rod far enough to expose one rivet, and turn it to the flared end. Use a small file ...
18DrawRod.JPG
1631 hits | 79.5 KB | Posted: 4/25/07
Slide the draw rod far enough to expose one rivet, and turn it to the flared end. Use a small file ...
Work the catch pin out without tearing the O-rings, and slide the draw rod out of the cover. Then I...
19DrawRodEnd.JPG
1699 hits | 86.75 KB | Posted: 4/25/07
Work the catch pin out without tearing the O-rings, and slide the draw rod out of the cover. Then I...
Use silicone grease on the O-rings, and teflon (PTFE) grease on the bearings.
Greases.JPG
2087 hits | 75.94 KB | Posted: 4/25/07
Use silicone grease on the O-rings, and teflon (PTFE) grease on the bearings.
It's possible to remove the roll pins with the end caps in place, but it's much more difficult.
28Roll Pin.JPG
1500 hits | 38.96 KB | Posted: 4/25/07
It's possible to remove the roll pins with the end caps in place, but it's much more difficult.
By slightly crushing the drum, rotating a few degrees, & repeating, most dents can be pushed back ou...
22DrumVise.JPG
1559 hits | 86.92 KB | Posted: 4/25/07
By slightly crushing the drum, rotating a few degrees, & repeating, most dents can be pushed back ou...
This drum is severely bent in several places, as are its torque rod & draw rod.
22DrumBent.JPG
1551 hits | 42.77 KB | Posted: 4/25/07
This drum is severely bent in several places, as are its torque rod & draw rod.
After some work, the drum is much better, but still not good enough to be used. The draw rod & torq...
23DrumStraighter.JPG
1506 hits | 62.44 KB | Posted: 4/25/07
After some work, the drum is much better, but still not good enough to be used. The draw rod & torq...
The roller assembly is ready to have the colored parts added, beginning with the cover. Slide it in...
24DrumBuilt.JPG
1550 hits | 64.27 KB | Posted: 4/25/07
The roller assembly is ready to have the colored parts added, beginning with the cover. Slide it in...
Left end, assembled
26L.JPG
1655 hits | 80.73 KB | Posted: 4/25/07
Left end, assembled
Middle, assembled
26M.JPG
1656 hits | 79.27 KB | Posted: 4/25/07
Middle, assembled
Right end, assembled
26R.JPG
1678 hits | 83.98 KB | Posted: 4/25/07
Right end, assembled
Since I don't have a truck with the right bedwalls, I can't actually test it, but it's rolled up fla...
25Assembled.JPG
1698 hits | 63.26 KB | Posted: 4/25/07
Since I don't have a truck with the right bedwalls, I can't actually test it, but it's rolled up fla...
SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco Actual dimensions: 5 lbs 61x3x2"
Cover02.JPG
1764 hits | 41.38 KB | Posted: 2/4/08
SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco

Actual dimensions: 5 lbs 61x3x2"
SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco Actual dimensions: 5 lbs 61x3x2"
Cover01.JPG
1960 hits | 29.51 KB | Posted: 2/4/08
SOLD Cargo Cover (repaired) from '94-96 Eddie Bauer Bronco

Actual dimensions: 5 lbs 61x3x2"
The front of the bedwall panel is the same for all '92-96, but the rear of '92-93 panels doesn't hav...
BedwallPanelFront.JPG
2096 hits | 42.11 KB | Posted: 1/8/05
The front of the bedwall panel is the same for all '92-96, but the rear of '92-93 panels doesn't hav...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
12.JPG
1621 hits | 51.61 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
01.JPG
1656 hits | 30.1 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
07.JPG
1633 hits | 54.17 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
04.JPG
1546 hits | 40.94 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
02.JPG
1596 hits | 52.1 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
13.JPG
1561 hits | 52.79 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
03.JPG
1543 hits | 54.18 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
11.JPG
1527 hits | 47.64 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
05.JPG
1737 hits | 45.32 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
06.JPG
1628 hits | 40.98 KB | Posted: 11/29/04
These pics are for adding slots to a '92-93 panel not originally molded with them, as '94-96 panels ...
Factory Bronco cargo cover fully extended. Factory cargo net missing. Aftermarket cargo tray visib...
CargoCover0.JPG
1097 hits | 36.92 KB | Posted: 10/23/13
Factory Bronco cargo cover fully extended. Factory cargo net missing. Aftermarket cargo tray visib...
Factory Bronco cargo cover fully extended.
CargoCover1.JPG
1399 hits | 44.03 KB | Posted: 10/23/13
Factory Bronco cargo cover fully extended.
Fully retracted. Cargo tray is aftermarket, and factory cargo net is missing.
CargoCover2.JPG
1406 hits | 51.93 KB | Posted: 10/23/13
Fully retracted. Cargo tray is aftermarket, and factory cargo net is missing.
This is the draw rod from a cargo cover that was lying in the bed of a JY Bronco under a LARGE pile ...
DrawRod1.JPG
883 hits | 77.82 KB | Posted: 7/26/14
This is the draw rod from a cargo cover that was lying in the bed of a JY Bronco under a LARGE pile ...
This is after a few minutes' work...[url=http://www.supermotors.net/registry/media/1031134][img]ht...
DrawRod2.JPG
775 hits | 74.11 KB | Posted: 7/26/14
This is after a few minutes' work...

[url=http://www.supermotors.net/registry/media/1031134][img]ht...
I probably spent 20 minutes to get it to this point.[url=http://www.supermotors.net/registry/media...
DrawRod3.JPG
790 hits | 73 KB | Posted: 7/26/14
I probably spent 20 minutes to get it to this point.

[url=http://www.supermotors.net/registry/media...