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Suburban roof rack

From 1992 Ford Bronco — documented by fodder.

13 photos
1992 Ford Bronco - '00-06 Suburban roof rack, test fit with full length rails. 1992 Ford Bronco - Foot placement relative to hardtop with full length rails. 1992 Ford Bronco - The 48" width aligns the outside of the rails perfectly with the lengthwise seams, so the bolt holes don't go through the weakest part… 1992 Ford Bronco - Rails cut to length (shortened by 34.25"), test fit with the middle and rear feet in the regular spot, and the front foot moved back t… 1992 Ford Bronco - Toying with the idea of adding a 4th foot (from the front portion that was removed) and evening out the spacing. 1992 Ford Bronco - Went ahead and mounted the 4 feet per rail, reusing one of the clip holes to adjust the spacing for the original middle foot. I used an end… 1992 Ford Bronco - Looking up at the overlap between the topper's lip and the cab's rain rail; will mount the front foot's front bolt there to make everything… 1992 Ford Bronco - The depth beyond the main weatherstrip on the very dirty rain rail, for determining clearance of the bolts so they don't damage the weather… 1992 Ford Bronco - One of the two bolts I added for the front feet, looking up at the ridge behind the topper's weatherstrip. I had to carve out a bit of the… 1992 Ford Bronco - Completed! One of the tabs on the rear foot's cover wasn't clipped in... 1992 Ford Bronco - Where my bolt placement lined up on the underside of the topper. 1992 Ford Bronco - Being right on the curve of the inner roof was an unwanted surprise. I bent some 1/4" fender washers to approximate the curve, placed… 1992 Ford Bronco - By pushing the front feet far enough forward to be able to mount the frontmost bolt right up next to the weatherstrip and maximize the usab…