Gasket matching the GT40 heads (top) to the truck EFI intake manifold (bottom).
GT40 heads intake manifold gasket matching.jpg
368 hits | 39.67 KB | Posted: 10/28/18

Gasket matching the GT40 heads (top) to the truck EFI intake manifold (bottom).
Comp Cams 35-512-8 waiting its turn.
Comp Cam - b.jpg
78 hits | 29.97 KB | Posted: 1/24/19

Comp Cams 35-512-8 waiting its turn.
The supporting parts stash has grown significantly as porting [finally] nears completion.
DSCF2650 - head swap supporting parts.jpg
44 hits | 44.78 KB | Posted: 11/16/20

The supporting parts stash has grown significantly as porting [finally] nears completion.
Intake/exhaust bowls, before and not-quite-after porting.  Most notable is how needlessly thick the ...
DSCF0386 - int and ext bowls before and after.jpg
47 hits | 84.89 KB | Posted: 11/16/20

Intake/exhaust bowls, before and not-quite-after porting. Most notable is how needlessly thick the ...
Lots of casting slop for carbon to grab hold of.
DSCF0393 - exhaust bowl casting slop.jpg
57 hits | 61.19 KB | Posted: 11/16/20

Lots of casting slop for carbon to grab hold of.
The infamous exhaust port thermactor bump.
DSCF0285 - exh port before thermactor bump shave.jpg
70 hits | 80.69 KB | Posted: 11/16/20

The infamous exhaust port thermactor bump.
Intake ports done.  I didn't get super aggressive with the pushrod bulges, opting instead to just le...
DSCF2680 - GT40 dr ported, intake ports.jpg
55 hits | 20.43 KB | Posted: 11/16/20

Intake ports done. I didn't get super aggressive with the pushrod bulges, opting instead to just le...
Close-up of one of the intake ports.  You can see the walls aren't perfectly flat, but I didn't want...
DSCF2681 - GT40 dr ported, intake port.jpg
49 hits | 40.49 KB | Posted: 11/16/20

Close-up of one of the intake ports. You can see the walls aren't perfectly flat, but I didn't want...
Close-up of one of the exhaust ports.
DSCF2686 - GT40 dr ported, exhaust port.jpg
52 hits | 48.89 KB | Posted: 11/16/20

Close-up of one of the exhaust ports.
Intake/exhaust bowls ported.  The valve throat has been opened up as far as I dared go on the exhaus...
DSCF2689 - GT40 dr ported, bowls.jpg
56 hits | 46.73 KB | Posted: 11/16/20

Intake/exhaust bowls ported. The valve throat has been opened up as far as I dared go on the exhaus...
I also smoothed out the EGR passage's transition on each head.
DSCF2691 - GT40 dr ported, bowls.jpg
66 hits | 39.36 KB | Posted: 11/16/20

I also smoothed out the EGR passage's transition on each head.
Exhaust ports.
DSCF2705 - GT40 pass ported - exhaust ports.jpg
54 hits | 39.73 KB | Posted: 11/16/20

Exhaust ports.
Valves lapped ... plus a little flash rust from the water leak test.  They all seem to seal well eno...
DSCF2719 - GT40 valves lapped.jpg
69 hits | 27.73 KB | Posted: 11/16/20

Valves lapped ... plus a little flash rust from the water leak test. They all seem to seal well eno...
Playing around with the old lower manifold to see how much material can be removed for gasket matchi...
DSCF0417 - intake gasket matching, injector boss depth.jpg
93 hits | 67.54 KB | Posted: 11/17/20

Playing around with the old lower manifold to see how much material can be removed for gasket matchi...