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Center jump seat console

From 1992 Ford Bronco, documented by fodder.

30 photos
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1992 Ford Bronco - 2001 GMC Sierra jump seat, cushion removed to begin deconstruction. 1992 Ford Bronco - The Sierra seat sits up quite high, in addition to having a very thick (4.75" @ back, 6.5" @ front) cushion ... loads of room to build a st… 1992 Ford Bronco - Deconstructed jump seat matched with the F-series 40/20/40 base plate. 1992 Ford Bronco - Not enough room to keep the driver's seat armrest, but the folded-down jump seat has padded edges to fill that role, assuming it doesn't en… 1992 Ford Bronco - Rear upright welded to the new c-channel base. The F-series 40/20/40 bracket doesn't have the 4 mounting holes square, so I had to make som… 1992 Ford Bronco - Front upright welded on, maintaining the Sierra's front-to-back distance and slope. 1992 Ford Bronco - Bolted in temporarily, while deciding what to do next... The plan is to build a much thinner cushion, raised up 3" or so, maximizing the st… 1992 Ford Bronco - Less sun drenched picture of the installed shell. 1992 Ford Bronco - Layout for the rear storage tray. The same configuration will work up front, below the cup holders. I haven't yet decided if they'll be acc… 1992 Ford Bronco - Front tray clearance. 1992 Ford Bronco - Rear tray clearance. 1992 Ford Bronco - Stupid thick stock foam. 1992 Ford Bronco - Mocking up the upper frame that'll support the seat base. 1992 Ford Bronco - Nearing completion ... just need to clean up the upper frame's welds, remove the round tube, add an outer skin, and build the hinged seat c… 1992 Ford Bronco - Rear cross-brace tubing removed for hinged seat base clearance, new brace added further back with repurposed original front-to-back brace. 1992 Ford Bronco - I had some long pieces of cutting board material that happened to be the exact 11.75" width between the uprights! 1992 Ford Bronco - Storage area not skinned yet, but the seat back is installed finally, after holding my breath that everything would line up the way I wante… 1992 Ford Bronco - Reverse angle view of the alignment of the three seat backs. 1992 Ford Bronco - Seat back folded down...a little higher than ideal as an elbow rest, but plenty comfortable. Nice sized storage tray on top in that configu… 1992 Ford Bronco - Lots of storage in the seat back. It can only open when in the horizontal position, so minimal concern of dumping stuff out the back when u… 1992 Ford Bronco - Started working on the sheet metal skin. 1992 Ford Bronco - Working on the sheet metal skin. The sides are going to be complicated. 1992 Ford Bronco - I reused the GMC foam and seat cover, modifying the cover's closure method now that half the foam's height is cut away, plus the original u… 1992 Ford Bronco - 22 ga sheet metal is cut and welded up (by far the worst step of the project), and painting is underway. 1992 Ford Bronco - Skinned and painted. 1992 Ford Bronco - Combination of welded seams and tacked inner edges on the sheet metal. It proved difficult to get to stick without burning through. Even pu… 1992 Ford Bronco - Finally back together! 1992 Ford Bronco - Installed. The sheet metal was so messy to work with, I scrapped the original idea of framing up the front & rear storage cubbies an inch o… 1992 Ford Bronco - Installed. 1992 Ford Bronco - I finally found one of the 40/20/40 seat belt receivers, needed to clear the jump seat base. Pictured is the passenger side. I'm still on t…