SuperMotors SuperMotors SUPERMOTORS Search: try “orange Bronco on 35s”
Join
Home/ Registry/ Ford/ Bronco/ 1992-1996/ 1992 Bronco/ M/T Swap supermotors.net/registry/28006/88616

Album section

M/T Swap

From 1992 Ford Bronco, documented by fodder.

39 photos
← Back to this vehicle
1992 Ford Bronco - Started collecting parts for a M/T swap. Pretty good first haul. 1992 Ford Bronco - M/T pedal set, exhibiting the typical surface rust. Pay attention to the tip of the master cylinder's pivot rod attachment at the far right… 1992 Ford Bronco - Heim Joint Mod alternative: I could have gone with a 7/16" stop collar, but it fit slightly loose and was bulkier than I wanted for that na… 1992 Ford Bronco - M/T pedal set; surface rust cleaned up, fresh coat of paint applied. No wear visible or play in the bushings, and no wear to the MC rod piv… 1992 Ford Bronco - Heim Joint Mod alternative: 3/8" shaft/stop collar and the plastic "teeth" of the bushing trimmed to act only as a sleeve. No need to fuss… 1992 Ford Bronco - Got lucky with the donor clutch being the upgraded 11" and looking fairly new. 1992 Ford Bronco - Got less lucky with the flywheel condition. 1992 Ford Bronco - Close-up of the donor flywheel condition. 1992 Ford Bronco - Cleaned and cracked open the case, gears look good. 1992 Ford Bronco - Cleaned and cracked open the case, gears look good. 1992 Ford Bronco - Bellhousing mostly cleaned (donor engine leaked A LOT of oil), slave cylinder looks good to my untrained eye. 1992 Ford Bronco - Firewall covers differ by year, apparently. On the left, '96 M/T cover with master cylinder cutout. On the right, '92 plug. The '92 plug is… 1992 Ford Bronco - '92 firewall...the '96 cover doesn't fit within the outer lip; you can see the '92 plug's outline right up against the lip. I didn't pay cl… 1992 Ford Bronco - Transfer case shift linkage plates have different bolt patterns...will need to modify or replace. Electronic on the left, manual on the rig… 1992 Ford Bronco - M5OD t-case linkage plate bolted on, E4OD linkage plate placed in front (left bolt blocked from view by top bolt) to show alignment differe… 1992 Ford Bronco - Side-by-side view of the E4OD t-case shifter linkage plate (left) and M5OD plate (bolted on at right). The portion with the right bolt on t… 1992 Ford Bronco - Three yards and four donor trucks later...the pieces necessary to reconstruct one good 4WD M/T SBF crossmember. Pickers can't be choosers. 1992 Ford Bronco - 4WD crossmember patched up. 1992 Ford Bronco - 4WD crossmember patched up. 1992 Ford Bronco - Transfer case fits now with the proper crossmember! 1992 Ford Bronco - M5OD vs E4OD manual t-case shift linkages. The M5OD plate adds the extra width up top for the third bolt hole (needed to line up with the t… 1992 Ford Bronco - M5OD t-case linkage plate's weak point reinforced, rust treatment done for painting. 1992 Ford Bronco - Shifter installed, just enough jump seat clearance in 4th gear. 1992 Ford Bronco - Lengthened driveshaft is a perfect fit. 1992 Ford Bronco - One-piece shift lever on the BW1356 transfer case. 1992 Ford Bronco - Still can't get clutch to disengage... Best pic I could get of the throwout bearing and pressure plate in their relaxed state. Bearing trav… 1992 Ford Bronco - Similar view of the throwout bearing and pressure plate in their relaxed state. 1992 Ford Bronco - Can squeeze the right upper perch in, but it's too tight against the exhaust pipe to push it in enough to get the top bolts in. 1992 Ford Bronco - Modified the right upper perch: trimmed the top so it can be pushed further away from the exhaust pipe, moved the top bolt holes in to line… 1992 Ford Bronco - Modified the right upper perch. 1992 Ford Bronco - Installed the right upper perch; has a sliver of daylight now between it and the exhaust pipe. 1992 Ford Bronco - FYI: I trimmed a little more than needed off the top of the right upper perch. Everything lines up nicely and it has more of a gap to the e… 1992 Ford Bronco - I had to move the catalytic converter ~0.5" downstream in order for it to clear the upper perch. 1992 Ford Bronco - Weird master-slave cylinder found on a 1993 F150 (M5OD-R2). 1992 Ford Bronco - Weird master-slave cylinder found on a 1993 F150 (M5OD-R2). 1992 Ford Bronco - Pulling the M5R2 for a ZF5 swap resulted in 2+ hours of fighting to get it free, and one of four ratchet straps used simultaneously snappin… 1992 Ford Bronco - WTF? My slave cylinder doesn't fit into the shallow opening for the disconnect. Dremel time. 1992 Ford Bronco - Fits properly now. 1992 Ford Bronco - Added a lil' bling to the ZF5 shifter.