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Ford E-Series van front end with grille and headlights

“OG Expo”2004 Ford Expedition

documented by Kingfish999 19 photos documented since ♡ Follow this build

The story

Bought from parents when they bought a 2015 Expedition. Despite the truck being an mostly excellent condition, the trade-in valve was soo low that i decided to buy it and use as my daily driver. I always considered this truck as a lemon because of certain past issues, but it has grown on me. · Kingfish999

Photos

The headlights in my Expedition were looking very old and i always wanted to do some retrofit LED headlights… 2004 Ford Expedition: I tried to put the headlight in an oven but the oven was really too small. I tried a few different temps and… 2004 Ford Expedition: It took a serious fight and several reheating sessions to get these lenses off. It heat warped the housing an… 2004 Ford Expedition: I used a dremel to open the original hole of the headlight bulb large enough so i can fit the projector insid… 2004 Ford Expedition: Mocked up from front Because the Expedition has a separate highbeam and lowbeam bulb but the projector uses one bulb for both with… 2004 Ford Expedition: This was testing the function of the diode and hightbeam to make sure it operated properly. I had already rem… Document with diagrams and text, held by a hand, with sunlight glare 2004 Ford Expedition: This is testing the high beam operation. Both the projector, shutter, and high beam bulb are on and working p… 2004 Ford Expedition: You might want to power the projector up to make sure the beam pattern is the correct orientation and is prop… 2004 Ford Expedition: This is the old headlight thats fading bad Old yellowed headlight next to a new clear headlight, with a Husky tool case below 2004 Ford Expedition: Ford E-Series van front end with grille and headlights 2007 Ford Expedition front grille with Ford logo, headlights, and bumper 2004 Ford Expedition: White Ford F-150 front grille, headlights and bumper close-up Once you are fully sure the projectors beam angles are 100 percent where you want them to be, you can do a fi… 2004 Ford Expedition: My very crude diagram how to wire the diode for the high beam shutter and high beam bulb to work The diode pr… 2004 Ford Expedition: Low beam Leaves a sharp cuttoff to not blind other drivers. driver side of the beam offsets down to not blind… 2004 Ford Expedition: High Beam RELEASE THE SUN The projector and the separate LED high beam illuminates everything

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