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Ford 8.8 Axle Mods

From 1991 Ford Bronco “Cookie Monster”, documented by Meixter.

16 photos
1991 Ford Bronco - Welding the tubes to the diff housing helps prevent them from spinning and bending 1991 Ford Bronco - Another shot of tube welded 1991 Ford Bronco - Here is the beginning of my axle truss 1991 Ford Bronco - Truss tack welded in place 1991 Ford Bronco - Final check before welding 1991 Ford Bronco - Here it is welded up 1991 Ford Bronco - This is my mock up for a 3/16" thick diff cover 1991 Ford Bronco - Cardboard-and-duct-tape template taped over a solid axle differential housing, marked in red with "4x5" and "1/2x4" dimensions and centerli… 1991 Ford Bronco - Underbody shot of a rear axle housing supported on a red jack stand, with fresh weld beads around the tube-to-housing joint and a cardboard… 1991 Ford Bronco - Hardened crosspin 1991 Ford Bronco - Kind of an illusion, stock pin on top, hardened one on the bottom. They are the same size. 1991 Ford Bronco - This will be the base of my 1/4" 8.8 diff cover 1991 Ford Bronco - A hand steadies a taped-together cardboard mockup marked "4x5" in red, a tapered multi-sided cone pattern, sitting on a sheet of steel plat… 1991 Ford Bronco - Getting the bolt holes in the right place 1991 Ford Bronco - I will build off of this ring now to match the mock up. 1991 Ford Bronco - A rusty rear axle assembly with a differential center housing and drum brakes at each end, laid on the ground outdoors next to mud-terrain…