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D44 Rebuild

From 1991 Ford Bronco “Cookie Monster”, documented by Meixter.

26 photos
1991 Ford Bronco - It will take a lot to make this thing look good again! 1991 Ford Bronco - A vehicle's front axle assembly is supported by jack stands in a garage setting. 1991 Ford Bronco - Brake calipers off 1991 Ford Bronco - A close-up view of a heavily rusted brake rotor and hub assembly, supported by a red jack stand. 1991 Ford Bronco - Factory hubs are pretty beefy 1991 Ford Bronco - Close-up view of a rusty wheel hub assembly, showing the internal gears and locking mechanism. 1991 Ford Bronco - Front axle assembly, likely from a truck or SUV, is disassembled and supported by jack stands. 1991 Ford Bronco - No more rotors, hubs, spindles and brake lines 1991 Ford Bronco - Outer knuckles and axle shafts gone 1991 Ford Bronco - All this stuff is covering up my work bench 1991 Ford Bronco - Notice the marks aligning the bearing caps 1991 Ford Bronco - Stock 3.55 gears and open carrier 1991 Ford Bronco - Close-up of an open differential housing, showing internal gears and bearings. 1991 Ford Bronco - A disassembled axle shaft and bearing sit on a concrete floor next to an oil drain pan. 1991 Ford Bronco - Close-up view of a differential housing, showing internal components and lubricant. 1991 Ford Bronco - A vehicle's axle housing and a knuckle are shown disassembled, resting on a bucket and supported by jack stands. 1991 Ford Bronco - It took degreaser, a pressure washer and hours with a wire wheel to clean it up 1991 Ford Bronco - A differential axle assembly is shown on a tarp, with a red jack providing support. 1991 Ford Bronco - Painted up 1991 Ford Bronco - Pressing the old ball joints out 1991 Ford Bronco - Steering knuckle parts and tools laid out on a workbench, likely for a vehicle repair or rebuild. 1991 Ford Bronco - A differential gear assembly is being worked on with a puller tool, surrounded by lubricants and tools on a workbench. 1991 Ford Bronco - Home made custom bearing puller 1991 Ford Bronco - This is the bulkhead fitting for the air line to the ARB locker 1991 Ford Bronco - Installing the ARB and 4.56 gears out of my old TTB 1991 Ford Bronco - Good to go!