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Crossmember

From 1991 Ford Bronco “Cookie Monster” — documented by Meixter.

37 photos
1991 Ford Bronco - 2X3 by 1/4" tube steel with 3/16 angle iron to make the new crossmember. This will be an attachment point for the extended radius arms and…2X3 by 1/4" tube steel with 3/16 angle iron to make the new crossmember. This will be an attachment point for the extended radius arms and… Owner 1991 Ford Bronco - A workshop scene shows a drill press and miter saw with various tools and supplies.A workshop scene shows a drill press and miter saw with various tools and supplies. AI caption 1991 Ford Bronco - Ends drilled and welded to tubingEnds drilled and welded to tubing Owner 1991 Ford Bronco - Close-up view of a fabricated metal bracket, showing drilled holes and welded seams.Close-up view of a fabricated metal bracket, showing drilled holes and welded seams. AI caption 1991 Ford Bronco - GussettingGussetting Owner 1991 Ford Bronco - A close-up view of a welded metal bracket, showing its construction and a connected clamp.A close-up view of a welded metal bracket, showing its construction and a connected clamp. AI caption 1991 Ford Bronco - Close-up of a welded metal bracket with three holes, likely a vehicle part.Close-up of a welded metal bracket with three holes, likely a vehicle part. AI caption 1991 Ford Bronco - I thought this cleaned up pretty goodI thought this cleaned up pretty good Owner 1991 Ford Bronco - Fabricated metal bracket on a workbench, likely for automotive repair or modification.Fabricated metal bracket on a workbench, likely for automotive repair or modification. AI caption 1991 Ford Bronco - Test fit with one bolt per sideTest fit with one bolt per side Owner 1991 Ford Bronco - Underbody view of a custom-fabricated transmission crossmember bracket and transfer case assembly.Underbody view of a custom-fabricated transmission crossmember bracket and transfer case assembly. AI caption 1991 Ford Bronco - I moved it back as far as I couldI moved it back as far as I could Owner 1991 Ford Bronco - Tucked up tight to the frame there is still clearance to the front driveline ujointTucked up tight to the frame there is still clearance to the front driveline ujoint Owner 1991 Ford Bronco - This will be the tranny supportThis will be the tranny support Owner 1991 Ford Bronco - A metal component is secured in a vise, ready for modification or repair.A metal component is secured in a vise, ready for modification or repair. AI caption 1991 Ford Bronco - A fabricated metal part, possibly a crossmember, is shown on a workbench.A fabricated metal part, possibly a crossmember, is shown on a workbench. AI caption 1991 Ford Bronco - Notched to allow access to the tranny mount nutsNotched to allow access to the tranny mount nuts Owner 1991 Ford Bronco - A metal part, possibly a crossmember, is shown with visible welds and a grounding clamp attached.A metal part, possibly a crossmember, is shown with visible welds and a grounding clamp attached. AI caption 1991 Ford Bronco - Good weld penetrationGood weld penetration Owner 1991 Ford Bronco - Fabricated steel bracket, likely for automotive repair or custom build.Fabricated steel bracket, likely for automotive repair or custom build. AI caption 1991 Ford Bronco - Two metal components are joined by welding, forming a structural part.Two metal components are joined by welding, forming a structural part. AI caption 1991 Ford Bronco - A fabricated metal component sits on a worn, stained surface.A fabricated metal component sits on a worn, stained surface. AI caption 1991 Ford Bronco - A fabricated metal part, possibly a bracket or mount, with two parallel rectangular openings.A fabricated metal part, possibly a bracket or mount, with two parallel rectangular openings. AI caption 1991 Ford Bronco - Fabricated metal part being held by a gloved hand over a workbench.Fabricated metal part being held by a gloved hand over a workbench. AI caption 1991 Ford Bronco - A metal component is secured in a vise, ready for work, with workshop items visible.A metal component is secured in a vise, ready for work, with workshop items visible. AI caption 1991 Ford Bronco - Taking shapeTaking shape Owner 1991 Ford Bronco - A fabricated metal bracket sits on a worn workbench surface.A fabricated metal bracket sits on a worn workbench surface. AI caption 1991 Ford Bronco - These holes will fit the stock tranny mountThese holes will fit the stock tranny mount Owner 1991 Ford Bronco - A close-up view of a welded metal bracket two pre-drilled holes.A close-up view of a welded metal bracket two pre-drilled holes. AI caption 1991 Ford Bronco - This is a fabricated metal crossmember, not a 1991 Ford Bronco.This is a fabricated metal crossmember, not a 1991 Ford Bronco. AI caption 1991 Ford Bronco - Tranny mount attached to the crossmemberTranny mount attached to the crossmember Owner 1991 Ford Bronco - Ready for paintReady for paint Owner 1991 Ford Bronco - I'll add the tabs for the end of my radius arms laterI'll add the tabs for the end of my radius arms later Owner 1991 Ford Bronco - Underside view of a vehicle's transmission and frame with an aftermarket crossmember bracket installed.Underside view of a vehicle's transmission and frame with an aftermarket crossmember bracket installed. AI caption 1991 Ford Bronco - installed and ready for radius armsinstalled and ready for radius arms Owner 1991 Ford Bronco - Tabs for the radius armsTabs for the radius arms Owner 1991 Ford Bronco - Aftermarket crossmember installation visible on underside of vehicle.Aftermarket crossmember installation visible on underside of vehicle. AI caption