cruddy picture but shows first door cut out. folding the outer skin  over to provide the door with s...
door project1.JPG
1050 hits | 39.62 KB | Posted: 3/15/05

cruddy picture but shows first door cut out. folding the outer skin over to provide the door with s...
this is a day time shot for RAFFA.  shows where I cut the back side.   front is cut and folded over ...
picture006.jpg
1142 hits | 25.87 KB | Posted: 3/16/05

this is a day time shot for RAFFA. shows where I cut the back side. front is cut and folded over ...
hand relief for handle
IM000179.JPG
630 hits | 46.22 KB | Posted: 3/19/05

hand relief for handle
crappy plug welded holes from lock and handle.  these will get bondo to finish them off.
IM000180.JPG
542 hits | 40.15 KB | Posted: 3/19/05

crappy plug welded holes from lock and handle. these will get bondo to finish them off.
this is depicting where I will mount the mirror...and why I left so much material on this edge of th...
IM000181.JPG
526 hits | 56.64 KB | Posted: 3/19/05

this is depicting where I will mount the mirror...and why I left so much material on this edge of th...
Tools used for job
IM000183.JPG
524 hits | 65.14 KB | Posted: 3/19/05

Tools used for job
scrap
IM000182.JPG
486 hits | 46.32 KB | Posted: 3/19/05

scrap
latch access hole is retained.
IM000185.JPG
541 hits | 44.73 KB | Posted: 3/19/05

latch access hole is retained.
my Workmate 200 is invaluable here cause I'm working alone
IM000188.JPG
549 hits | 66.27 KB | Posted: 3/19/05

my Workmate 200 is invaluable here cause I'm working alone
Had to steal a piece of an old A/C compressor cover to make this filler.  little thicker and easier ...
IM000191.JPG
532 hits | 53.5 KB | Posted: 3/19/05

Had to steal a piece of an old A/C compressor cover to make this filler. little thicker and easier ...
20 ga sheet metal recovered from door skin makes it easy to follow the contours of the old window op...
IM000193.JPG
554 hits | 53.89 KB | Posted: 3/19/05

20 ga sheet metal recovered from door skin makes it easy to follow the contours of the old window op...
height it will sit at when installed.  I saw no need to have it go any lower than the seat height.
IM000198.JPG
613 hits | 41.4 KB | Posted: 3/19/05

height it will sit at when installed. I saw no need to have it go any lower than the seat height.
trying to hold the new door in place and take a decent picture of how it will look....not sure I got...
IM000196.JPG
931 hits | 46.43 KB | Posted: 3/19/05

trying to hold the new door in place and take a decent picture of how it will look....not sure I got...
another attempt
IM000197.JPG
1074 hits | 35.18 KB | Posted: 3/19/05

another attempt
better shot of latch access hole
IM000184.JPG
1070 hits | 43.29 KB | Posted: 3/19/05

better shot of latch access hole
the pins @5.99+ tax each
IM000206.JPG
613 hits | 54.6 KB | Posted: 3/20/05

the pins @5.99+ tax each
unplug the two shown
IM000208.JPG
578 hits | 63.63 KB | Posted: 3/20/05

unplug the two shown
scribe line around original hinges and remove door
IM000209.JPG
565 hits | 49.11 KB | Posted: 3/20/05

scribe line around original hinges and remove door
fit new pins and install
IM000212.JPG
519 hits | 53.77 KB | Posted: 3/20/05

fit new pins and install
IM000213.JPG
IM000213.JPG
607 hits | 48.92 KB | Posted: 3/20/05

IM000217.JPG
IM000217.JPG
526 hits | 55.34 KB | Posted: 3/20/05

IM000214.JPG
IM000214.JPG
523 hits | 57.19 KB | Posted: 3/20/05

grind the bottom of the pin off to allow it to come off
IM000210.JPG
522 hits | 29.81 KB | Posted: 3/20/05

grind the bottom of the pin off to allow it to come off
IM000186.JPG
IM000186.JPG
507 hits | 49.58 KB | Posted: 3/22/05

IM000216.JPG
IM000216.JPG
582 hits | 40.61 KB | Posted: 3/22/05

IM000203.JPG
IM000203.JPG
616 hits | 46.88 KB | Posted: 3/22/05

IM000201.JPG
IM000201.JPG
561 hits | 32.84 KB | Posted: 3/22/05

IM000200.JPG
IM000200.JPG
483 hits | 27.14 KB | Posted: 3/22/05

before...changed design of cut out
IM000225.JPG
543 hits | 58.68 KB | Posted: 3/25/05

before...changed design of cut out
after complete with mirror
IM000226.JPG
545 hits | 42.83 KB | Posted: 3/25/05

after complete with mirror
IM000313.JPG
IM000313.JPG
676 hits | 62.51 KB | Posted: 5/22/05

IM000314.JPG
IM000314.JPG
774 hits | 58.74 KB | Posted: 5/22/05