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door project

From 1990 Ford Bronco, documented by locopny.

32 photos
1990 Ford Bronco - cruddy picture but shows first door cut out. folding the outer skin over to provide the door with stability...and one less length to weld.… 1990 Ford Bronco - this is a day time shot for RAFFA. shows where I cut the back side. front is cut and folded over so it will provide support and filler for… 1990 Ford Bronco - hand relief for handle 1990 Ford Bronco - crappy plug welded holes from lock and handle. these will get bondo to finish them off. 1990 Ford Bronco - this is depicting where I will mount the mirror...and why I left so much material on this edge of the door. 1990 Ford Bronco - Tools used for job 1990 Ford Bronco - scrap 1990 Ford Bronco - latch access hole is retained. 1990 Ford Bronco - my Workmate 200 is invaluable here cause I'm working alone 1990 Ford Bronco - Had to steal a piece of an old A/C compressor cover to make this filler. little thicker and easier to weld to. 1990 Ford Bronco - 20 ga sheet metal recovered from door skin makes it easy to follow the contours of the old window opening. 1990 Ford Bronco - height it will sit at when installed. I saw no need to have it go any lower than the seat height. 1990 Ford Bronco - trying to hold the new door in place and take a decent picture of how it will look....not sure I got it yet. 1990 Ford Bronco - another attempt 1990 Ford Bronco - better shot of latch access hole 1990 Ford Bronco - the pins @5.99+ tax each 1990 Ford Bronco - unplug the two shown 1990 Ford Bronco - scribe line around original hinges and remove door 1990 Ford Bronco - fit new pins and install 1990 Ford Bronco - Side view of a white Ford Bronco with the driver's door skin cut away above the beltline, leaving a rough raw-metal opening and exposing th… 1990 Ford Bronco - Close-up of an unplugged wiring harness on concrete beside a white painted body panel edge, showing a green multi-pin connector with yellow… 1990 Ford Bronco - Close-up of a cut-away door pillar and cowl area on a white Ford Bronco during body surgery, with raw sheet-metal edges, seam sealer and ba… 1990 Ford Bronco - grind the bottom of the pin off to allow it to come off 1990 Ford Bronco - Sideways-oriented close-up of a cut white body panel edge coated in gray primer or filler with black seam sealer along the flange, showing… 1990 Ford Bronco - Close-up of the white-painted upper door hinge and pin on an open truck door, with the black weatherstrip and door edge trim alongside. The… 1990 Ford Bronco - Extreme close-up of a white body panel where a rusted, cut-out section has been patched with welded sheet metal, showing grinder marks and… 1990 Ford Bronco - Blurry macro shot of a rust repair on a white body panel, where the corroded metal has been ground back to bare shiny steel and built up wi… 1990 Ford Bronco - Close-up of damaged metal with visible rust and green paint. 1990 Ford Bronco - before...changed design of cut out 1990 Ford Bronco - after complete with mirror 1990 Ford Bronco - Lifted white full-size Ford Bronco with a black "So-Cal Broncos" hood parked on a concrete driveway, driver's door open to show the gray cl… 1990 Ford Bronco - Close view along the driver's side of a white full-size Ford Bronco with the door open and gray primer patches on the door and fender, park…