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Home/ Registry/ Ford/ Bronco/ 1987-1991/ “Beast”/ 1356 BW Transfer case rebuild supermotors.net/registry/4291/23789

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1356 BW Transfer case rebuild

From 1988 Ford Bronco “Beast”, documented by Eric Dreher.

39 photos
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1988 Ford Bronco - Transfer case rebuild kit. 1988 Ford Bronco - Underbody shot of an aluminum transfer case still bolted in place beneath a truck, its magnesium-gray housing coated in dried mud and oily… 1988 Ford Bronco - An aluminum-cased transfer case sits upright on a piece of flattened cardboard on a concrete driveway, its ribbed housing and output flange… 1988 Ford Bronco - Aluminum transfer case housing removed from the vehicle and stood upright on a scrap of plywood in a driveway, being rinsed with a green ga… 1988 Ford Bronco - An aluminum transfer case laid open on cardboard on a garage floor during a rebuild, showing the case half with its bolt bosses, output sea… 1988 Ford Bronco - Aluminum transfer case housing laid face-up on cardboard on a garage floor, with the front output bearing bore and brass-colored seal visib… 1988 Ford Bronco - A chain-drive transfer case split open on cardboard on a shop floor, with one half showing the drive chain over both sprockets and the othe… 1988 Ford Bronco - A chain-driven gearcase split into its two aluminum halves on cardboard in a garage, exposing the internal drive chain and sprockets in one… 1988 Ford Bronco - Disassembled transfer case or transmission shaft assembly resting on a plywood bench, showing splined input and output ends, a wide-tooth g… 1988 Ford Bronco - A drive sprocket with lightening holes and a splined hub laid out on oil-stained cardboard during a teardown, with the silver chain and a c… 1988 Ford Bronco - New Planetary Gear next to the old demon seed gear that was giving me hell. 1988 Ford Bronco - A bare cast-aluminum transfer case half sitting on a shop bench, split open with the input shaft standing up and a new output-shaft seal re… 1988 Ford Bronco - Aluminum transfer case split open on a wooden workbench, exposing the internal planetary gear set, chain sprocket and bearing bores. Bare g… 1988 Ford Bronco - Aluminum transfer case housing half laid open-face-up on a shop bench during a rebuild, the cleaned casting showing a new roller bearing pr… 1988 Ford Bronco - A transfer case split open on a wooden workbench during rebuild, with the rear half-case laid beside the assembled half showing the chain,… 1988 Ford Bronco - A disassembled transfer case housing sitting on a workbench, showing the main input/output shaft splines and internal gearing, with a rear… 1988 Ford Bronco - An opened chain-drive transfer case sits on a plywood workbench during a rebuild, its drive chain and sprockets exposed, while a person in… 1988 Ford Bronco - An opened transfer case sitting on a workbench, showing the internal drive chain wrapping around two sprockets, with a splined output shaft… 1988 Ford Bronco - An opened transfer case half laid on a bench, showing the internal gears, bearings, and chain area with a machined aluminum housing. 1988 Ford Bronco - A transfer case housing sits on a shop bench with its cover off, showing the drive chain wrapped around front and rear sprockets and the sp… 1988 Ford Bronco - Cast aluminum transfer case sitting upright on a wooden workbench, with the front output yoke and slip shaft protruding toward the camera a… 1988 Ford Bronco - A bare cast aluminum transfer case sits upright on a wooden workbench in a home garage, with its output shaft and yoke flange visible at th… 1988 Ford Bronco - Complete. 1988 Ford Bronco - Underbody shot of a transmission/transfer case adapter opening with the housing separated, a blue shop rag stuffed into the bore to keep de… 1988 Ford Bronco - Underbody shot looking at the rear of a transmission with the transfer case removed, showing the bare aluminum adapter housing, its bolt ho… 1988 Ford Bronco - Underbody shot of a cleaned cast-aluminum transfer case bolted under a truck, showing its ribbed rear housing, case-half seam and shift lin… 1988 Ford Bronco - Underbody close-up of a cast-aluminum transfer case output with the rear driveshaft's double-cardan (CV) joint bolted to the yoke, with the… 1988 Ford Bronco - Underbody shot of a truck showing the rear driveshaft running back to a slip yoke and U-joint, with exhaust pipe, muffler and leaf-spring h… 1988 Ford Bronco - Close-up underbody shot of a transfer case housing with a red hand-drawn circle highlighting a threaded switch or sensor screwed into the c… 1988 Ford Bronco - A removed threaded switch/sensor lying on carpet, with a cream-colored two-pin connector body, a hex flat with sealing washer, and a short… 1988 Ford Bronco - A seal kit displayed on light blue backing card: three brown lipped shaft seals, two small O-rings and a clear round gasket, with a small l… 1988 Ford Bronco - A rebuild seal kit on a blue backing card: four black rubber shaft seals of varying sizes, clear O-rings, a tube of Permatex Ultra Black RT… 1988 Ford Bronco - A set of nine new black rubber-and-metal oil seals of graduated diameters laid out on a white surface, four large ones on the left and five… 1988 Ford Bronco - A transfer case seal and gasket kit laid out on concrete: four large brown rubber-lipped shaft seals and four small O-rings/seals arranged… 1988 Ford Bronco - Detail of a transfer case part, showing ball bearings and a yellow seal during a rebuild. 1988 Ford Bronco - Close-up of a vehicle's transfer case component during a rebuild. 1988 Ford Bronco - Close-up view of a transfer case component, showing a bearing and a splined shaft during a rebuild. 1988 Ford Bronco - Close-up of a transfer case or transmission output shaft with splines and a hollow drilled end protruding through the aluminum tail housing… 1988 Ford Bronco - A close-up view of a vehicle's transfer case input shaft and associated sensor during a rebuild.