Lars915 > 1981 Ford Bronco > open folder Doubler

First mockup of the doubler assembly.
Doubler1.jpg
1452 hits | 60.79 KB | Posted: 3/27/05
First mockup of the doubler assembly.
Detail of shifter area. The 205 has been converted for twin stick operation.
Doubler2.jpg
1186 hits | 74.81 KB | Posted: 3/27/05
Detail of shifter area. The 205 has been converted for twin stick operation.
The 205 half of the doubler adapter. The two halves will be welded together once the 205 clocking is...
205Front.jpg
1187 hits | 63.66 KB | Posted: 3/27/05
The 205 half of the doubler adapter. The two halves will be welded together once the 205 clocking is...
Closer shot of the 205 adapter.
205Close.jpg
1105 hits | 54.47 KB | Posted: 3/27/05
Closer shot of the 205 adapter.
The 203 half of the adapter.
203Back.jpg
1121 hits | 52.97 KB | Posted: 3/27/05
The 203 half of the adapter.
That is one thick chunk of steel!
203Side.jpg
1023 hits | 57.06 KB | Posted: 3/27/05
That is one thick chunk of steel!
IndexDriver.jpg
IndexDriver.jpg
1108 hits | 67.83 KB | Posted: 3/28/05
IndexPass.jpg
IndexPass.jpg
1053 hits | 72.99 KB | Posted: 3/28/05
WeldedAndPainted.jpg
WeldedAndPainted.jpg
1096 hits | 53.68 KB | Posted: 3/28/05
Closeup of adapters to hookup linkage and get the rods out of each others way.
LinkageAdapters.jpg
1220 hits | 75.19 KB | Posted: 4/8/05
Closeup of adapters to hookup linkage and get the rods out of each others way.
This pic shows the alignment of the linkage pretty well.
TcaseLinkageTop.jpg
1136 hits | 75.92 KB | Posted: 4/8/05
This pic shows the alignment of the linkage pretty well.
Linkage from top with finished shift arms.
TcaseLinkageTopFinished.jpg
1186 hits | 73.82 KB | Posted: 4/8/05
Linkage from top with finished shift arms.
Linkage from the side with finished shift arms.
TcaseLinkageSideFinished.jpg
1197 hits | 65.95 KB | Posted: 4/8/05
Linkage from the side with finished shift arms.
Ready to be painted (again) and reinstalled into the truck. The shift levers themselves will be fitt...
TcaseFinishedBeforePaint.jpg
1262 hits | 67.73 KB | Posted: 4/8/05
Ready to be painted (again) and reinstalled into the truck. The shift levers themselves will be fitt...
View from the front differential pinion.
TcaseFront.jpg
1134 hits | 67.35 KB | Posted: 4/10/05
View from the front differential pinion.

View from pass side. No crossmembers yet.
TcasePassSide2.jpg
1080 hits | 66.81 KB | Posted: 4/10/05
View from pass side. No crossmembers yet.

Another passenger side view. Full size image is bigger.
TcasePassSide3.jpg
1044 hits | 71.72 KB | Posted: 4/10/05
Another passenger side view. Full size image is bigger.
All the shifters come through the stock hole.
ShifterHole.jpg
1362 hits | 59.43 KB | Posted: 4/10/05
All the shifters come through the stock hole.
These are the basic crossmembers. A lot of stuff gets added to these.
BasicCrossmembers.jpg
1100 hits | 40.71 KB | Posted: 4/21/05
These are the basic crossmembers. A lot of stuff gets added to these.

Front crossmember in place.
FrontCrossmemberFull.jpg
1095 hits | 72.2 KB | Posted: 4/21/05
Front crossmember in place.

Rear crossmember in place.
RearCrossmemberFull.jpg
1139 hits | 62.88 KB | Posted: 4/21/05
Rear crossmember in place.
Mount for NP205. The tranny mount is welded to the new 1/4 inch access cover, then the cover is atta...
205Mount.jpg
1002 hits | 56.13 KB | Posted: 4/21/05
Mount for NP205. The tranny mount is welded to the new 1/4 inch access cover, then the cover is atta...
The mount for the transmission.
TrannyMount.jpg
1084 hits | 60.06 KB | Posted: 4/21/05
The mount for the transmission.
The factory torque arm mount for the NP205.
TorqueMount.jpg
1214 hits | 75.17 KB | Posted: 4/21/05
The factory torque arm mount for the NP205.
With only a single bolt holding the crossmembers to the frame, the whole works wanted to collapse wh...
Stabilizing tab.jpg
1139 hits | 47.72 KB | Posted: 4/21/05
With only a single bolt holding the crossmembers to the frame, the whole works wanted to collapse wh...
View of the whole assembly.
WholeTcaseAssy.jpg
1216 hits | 67.83 KB | Posted: 4/21/05
View of the whole assembly.
Clearance between shifters and front crossmember.
ShifterClearance.jpg
1091 hits | 59.32 KB | Posted: 4/21/05
Clearance between shifters and front crossmember.
Clearance for front drivshaft through tunnel.
DriveshaftClearance.jpg
1142 hits | 53.91 KB | Posted: 4/21/05
Clearance for front drivshaft through tunnel.
Clearance under the belly. A skidplate will be added.
BellyClearance.jpg
1085 hits | 55.39 KB | Posted: 4/21/05
Clearance under the belly. A skidplate will be added.
Finished rear crossmember. The skidplate mounting tabs have been added.
RearCrossmember.jpg
1161 hits | 63.4 KB | Posted: 5/11/05
Finished rear crossmember. The skidplate mounting tabs have been added.

Gusseted tranny mount. Don't know if it will hold up with the bolts in shear. Time will tell.
FinishedTrannyMount.jpg
1108 hits | 70.26 KB | Posted: 5/11/05
Gusseted tranny mount. Don't know if it will hold up with the bolts in shear. Time will tell.
Gussetted 205 mount. Mounting bolts in shear on this one as well.
Finished205Mount.jpg
1149 hits | 54.74 KB | Posted: 5/11/05
Gussetted 205 mount. Mounting bolts in shear on this one as well.
I had an opportunity for this pic when I had the body off.
DriveLineInstalled.jpg
1310 hits | 80.35 KB | Posted: 7/18/05
I had an opportunity for this pic when I had the body off.