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Motor Prep

From 1983 Ford Bronco “Jezebel” — documented by michael collins.

63 photos
1983 Ford Bronco - here is the block casting numberhere is the block casting number Owner 1983 Ford Bronco - here is the exhaust manifold numbershere is the exhaust manifold numbers Owner 1983 Ford Bronco - Here is the oil Pan gasket.Here is the oil Pan gasket. Owner 1983 Ford Bronco - the back side of the gasket.the back side of the gasket. Owner 1983 Ford Bronco - here is the part number OS30930 from NAPAhere is the part number OS30930 from NAPA Owner 1983 Ford Bronco - here is the top front of the pan gasket.here is the top front of the pan gasket. Owner 1983 Ford Bronco - Here is the NAPA new oil pump part number 601-1053Here is the NAPA new oil pump part number 601-1053 Owner 1983 Ford Bronco - here is the new oil pump.here is the new oil pump. Owner 1983 Ford Bronco - here is the bottom of the new pumphere is the bottom of the new pump Owner 1983 Ford Bronco - here is the top of the oil pump. the drive and the oil pressure side out.here is the top of the oil pump. the drive and the oil pressure side out. Owner 1983 Ford Bronco - here is the oil pressure regulator. and the oil intake side.here is the oil pressure regulator. and the oil intake side. Owner 1983 Ford Bronco - Here are both of the gaskets for the pickup tube and the pump to block.Here are both of the gaskets for the pickup tube and the pump to block. Owner 1983 Ford Bronco - Here is the new NAPA Motor mounts. Part number 602-1287Here is the new NAPA Motor mounts. Part number 602-1287 Owner 1983 Ford Bronco - The other new NAPA Motormount part number 602-1286The other new NAPA Motormount part number 602-1286 Owner 1983 Ford Bronco - here is one of the mountshere is one of the mounts Owner 1983 Ford Bronco - new motor mountnew motor mount Owner 1983 Ford Bronco - new motor mountnew motor mount Owner 1983 Ford Bronco - here is the new mounthere is the new mount Owner 1983 Ford Bronco - here is the new clutch kit part number MU1009-1Ahere is the new clutch kit part number MU1009-1A Owner 1983 Ford Bronco - new clutch kit top of boxnew clutch kit top of box Owner 1983 Ford Bronco - the documents in the boxthe documents in the box Owner 1983 Ford Bronco - here is inside the boxhere is inside the box Owner 1983 Ford Bronco - here is the new disc- all wrapped up.here is the new disc- all wrapped up. Owner 1983 Ford Bronco - here is the other side of the dischere is the other side of the disc Owner 1983 Ford Bronco - here is the pilot bushing, throw out and alignment toolhere is the pilot bushing, throw out and alignment tool Owner 1983 Ford Bronco - here is the other side of the threehere is the other side of the three Owner 1983 Ford Bronco - here is the working side of the pressure plate.here is the working side of the pressure plate. Owner 1983 Ford Bronco - here is the throw out side.here is the throw out side. Owner 1983 Ford Bronco - No wonder why this was leaking oil. the oil pan gasket is sticking out all over.No wonder why this was leaking oil. the oil pan gasket is sticking out all over. Owner 1983 Ford Bronco - here is the other side. it gasket is out in many places as well.here is the other side. it gasket is out in many places as well. Owner 1983 Ford Bronco - if you look under the oil filter you can see the pan gasket sticking out all over.if you look under the oil filter you can see the pan gasket sticking out all over. Owner 1983 Ford Bronco - another view of the pan gasket sticking out. I was told the newer blocks were not tapped for the manual clutch but this one is.another view of the pan gasket sticking out. I was told the newer blocks were not tapped for the manual clutch but this one is. Owner 1983 Ford Bronco - here is the stock 2G. it is a 10-2 bolt not 12-6 but the mount will do both.here is the stock 2G. it is a 10-2 bolt not 12-6 but the mount will do both. Owner 1983 Ford Bronco - here is the other side of the 2G alt.here is the other side of the 2G alt. Owner 1983 Ford Bronco - i wanted to replace the pilot bearing and rear main seal so here was the start.i wanted to replace the pilot bearing and rear main seal so here was the start. Owner 1983 Ford Bronco - i going to give this a try first but the roller bearing might be an issue. this threads into the bushing and you pump it with a grease gun.…i going to give this a try first but the roller bearing might be an issue. this threads into the bushing and you pump it with a grease gun.… Owner 1983 Ford Bronco - well the screw in tool failed to get a bit due to the roller bearings. so the good old stand by is a plug and grease. i used a 1/2 deep soc…well the screw in tool failed to get a bit due to the roller bearings. so the good old stand by is a plug and grease. i used a 1/2 deep soc… Owner 1983 Ford Bronco - i got it out 1/2 inch i pulled the socket out and filled more grease in the void and put the socket back in and hit with the hammer and it…i got it out 1/2 inch i pulled the socket out and filled more grease in the void and put the socket back in and hit with the hammer and it… Owner 1983 Ford Bronco - the next thing was the main seal. i put a screw driver on the edge of the seal and it came right out. i cleaned the grease off the pilot ho…the next thing was the main seal. i put a screw driver on the edge of the seal and it came right out. i cleaned the grease off the pilot ho… Owner 1983 Ford Bronco - the new seal went right in with out too much fuss.the new seal went right in with out too much fuss. Owner 1983 Ford Bronco - after removing a few dozen bolts the oil pan and pan rails were off. the gasket was beat bad----it was way over tighened.after removing a few dozen bolts the oil pan and pan rails were off. the gasket was beat bad----it was way over tighened. Owner 1983 Ford Bronco - here is the old pump. i did not see anything wrong but since i was here and it is easier to swap a few parts now than find out after the sw…here is the old pump. i did not see anything wrong but since i was here and it is easier to swap a few parts now than find out after the sw… Owner 1983 Ford Bronco - this is dark but it is the pickup tube and there is nothing in the screen and it looks good.this is dark but it is the pickup tube and there is nothing in the screen and it looks good. Owner 1983 Ford Bronco - i got the pump out with out much fuss as well. just below the motormount bolt you can see the oil pump drive.i got the pump out with out much fuss as well. just below the motormount bolt you can see the oil pump drive. Owner 1983 Ford Bronco - this is a close up of the drive it is like a long allen wrench.this is a close up of the drive it is like a long allen wrench. Owner 1983 Ford Bronco - here is the old pump out of its home. i just need to remove the pickup tube and clean it up and install on the new pump.here is the old pump out of its home. i just need to remove the pickup tube and clean it up and install on the new pump. Owner 1983 Ford Bronco - after a good cleaning and the new gasket the pickup tube gets bolted to the new pump.after a good cleaning and the new gasket the pickup tube gets bolted to the new pump. Owner 1983 Ford Bronco - here is the other side of the tube and oil pump.here is the other side of the tube and oil pump. Owner 1983 Ford Bronco - here is the pump installed with a new pump to motor gasket.here is the pump installed with a new pump to motor gasket. Owner 1983 Ford Bronco - here is the other side of the motor withthe new pump.here is the other side of the motor withthe new pump. Owner 1983 Ford Bronco - time to toss the old gasket and clean the oil pan.time to toss the old gasket and clean the oil pan. Owner 1983 Ford Bronco - new gaskets and a goood cleanup the pan and rails are reinstallednew gaskets and a goood cleanup the pan and rails are reinstalled Owner 1983 Ford Bronco - here is the other side of the pan installedhere is the other side of the pan installed Owner 1983 Ford Bronco - I cleaned the fly wheel as bast as i could. this was in good condition.I cleaned the fly wheel as bast as i could. this was in good condition. Owner 1983 Ford Bronco - i cleaned the motor plate and installed it.i cleaned the motor plate and installed it. Owner 1983 Ford Bronco - i installed the flywheel and tourqued the bolt to the book specs.i installed the flywheel and tourqued the bolt to the book specs. Owner 1983 Ford Bronco - after cleaning the threads real good in the crank and the bolts i added some red locktite.after cleaning the threads real good in the crank and the bolts i added some red locktite. Owner 1983 Ford Bronco - time to install the new pilot bushing.time to install the new pilot bushing. Owner 1983 Ford Bronco - here is the new pilot bushing installed. i used a socket and a mallet to set it in place.here is the new pilot bushing installed. i used a socket and a mallet to set it in place. Owner 1983 Ford Bronco - Finally the new 11" clutch and pressure plate was installed. now she is ready to be installed in the truck.Finally the new 11" clutch and pressure plate was installed. now she is ready to be installed in the truck. Owner 1983 Ford Bronco - here is the pass side new motor mounthere is the pass side new motor mount Owner 1983 Ford Bronco - here is the new drivers side mount installed.here is the new drivers side mount installed. Owner 1983 Ford Bronco - this is now ready for the install.this is now ready for the install. Owner