What size is the crossmember in this spring hangar design?

A 2"x3"x1/4" crossmember bolted to the bottom of the frame, with a 1/4" backing plate that sandwiches the frame and extends back to the front bolt of the engine crossmember.

How are the spring hangars attached to the crossmember?

Two bolts hold the spring hangars to the crossmember, and they are also welded to the crossmember. They are reinforced with 1/4" angle iron.

How is the 1/2" plate attached to the frame horns?

The drawing states there will be 5 or 6 bolts holding the 1/2" plate to the framehorns.

What material is specified for the front bumper?

The front bumper would be made from 2"x8"x1/4" material, mounting using the stock holes as well as extra support braces.

Home/ Registry/ Ford/ F-250/ 1980-1986/ 1986 Ford F-250/ Photo supermotors.net/registry/media/148250

1986 Ford F-250 Custom Front Spring Hanger & Crossmember Fabrication Diagram

Dimensioned fabrication sketch of a frame crossmember and bumper mount with measurements and notes

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Dimensioned fabrication drawing of a custom frame crossmember and bumper mount noting plate thickness, angle iron and spring hangers.

AI caption September 2004 · Photo 3 of 62

This document is a hand-made digital blueprint/sketch (apparently drawn in a simple paint program) showing a fabrication plan for a custom front spring hangar and crossmember setup, uploaded to a 1986 Ford F-250 gallery. The drawing depicts a front view of two frame horns capped with 1/2" plates (shown in red), joined by a 2"x3"x1/4" crossmember bolted to the bottom of the frame with a 1/4" backing plate that sandwiches the frame rail and extends back to the front bolt of the engine crossmember. Spring hangars are shown mounted below the crossmember (highlighted in red), reinforced with 1/4" angle iron. Notes at the bottom explain additional construction details: a front bumper made from 2"x8"x1/4" stock mounting through the stock holes with extra support braces; the spring hangars would be held to the crossmember by 2 bolts as well as being welded to it; and 5 or 6 bolts would hold each 1/2" plate to the frame horns. A reader learns the material dimensions, attachment methods (bolted and welded), and general layout for fabricating this front suspension hanger/crossmember modification.

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Frequently asked questions

What size is the crossmember in this spring hangar design?: A 2"x3"x1/4" crossmember bolted to the bottom of the frame, with a 1/4" backing plate that sandwiches the frame and extends back to the front bolt of the engine crossmember.
How are the spring hangars attached to the crossmember?: Two bolts hold the spring hangars to the crossmember, and they are also welded to the crossmember. They are reinforced with 1/4" angle iron.
How is the 1/2" plate attached to the frame horns?: The drawing states there will be 5 or 6 bolts holding the 1/2" plate to the framehorns.
What material is specified for the front bumper?: The front bumper would be made from 2"x8"x1/4" material, mounting using the stock holes as well as extra support braces.