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Mazda MX-3 Oil Pump Assembly (D2-13) - Rotor Clearance, Torque & Seal Specs

Oil pump service procedure: rotor side clearance limits, pump-cover tightening torque and oil-seal installation using SST for a Mazda engine.

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This is page D2-13 of a factory service manual section covering the engine oil pump (section D2). It provides inspection and assembly procedures for a rotor-type oil pump. The page specifies the rotor side clearance specification of 0.03—0.09 mm (0.0012—0.0035 in) with a maximum of 0.13 mm (0.0051 in), measured with a straightedge and feeler gauge. The Assembly Note covers three areas: (1) Inner and outer rotor — apply clean engine oil to the friction surfaces of the pump body and rotors, then install the rotors with their alignment marks positioned as shown in the illustration; (2) Pump cover — install the cover with a tightening torque of 5.9—8.8 N·m (60—90 kgf·cm, 53—78 in·lbf) and verify the pump rotates smoothly by hand; (3) Oil seal — oil the new seal, install it by hand into the pump body, then press it in using SST 49 H010 401 to a depth of 0—0.7 mm (0—0.027 in). Four line illustrations accompany the text showing the clearance measurement, rotor mark alignment, cover installation, and seal pressing operation.

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Frequently asked questions

What is the oil pump rotor side clearance specification?
Side clearance is 0.03—0.09 mm (0.0012—0.0035 in), with a maximum of 0.13 mm (0.0051 in).
What is the tightening torque for the oil pump cover?
5.9—8.8 N·m (60—90 kgf·cm, 53—78 in·lbf). After installing, verify the pump rotates smoothly when turned by hand.
How is the oil pump oil seal installed?
Apply clean engine oil to the new seal, install it into the oil pump body by hand, then press it in using the SST (49 H010 401) to a depth of 0—0.7 mm (0—0.027 in).
What should be done before installing the inner and outer rotors?
Apply clean engine oil to the friction surface of the pump body and the rotors, then install the rotors with the marks aligned as shown.
What SST (special service tool) is used to press in the oil seal?
SST part number 49 H010 401.

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