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Soft Top Fab & Install

From 1993 Ford Bronco “Super Bronco” — documented by broncofocused.

14 photos
1993 Ford Bronco - Cab channels mounted using 5 fabricated aluminum brackets which bolt to hardtop bolt locations. 1993 Ford Bronco - Here is the center cab mount fabricated from 3" wide aluminum. Key is making the bracket just a little bit long front to back so that it pu… 1993 Ford Bronco - Here is the mount on the driver's side of the top. For now I simply have small bolts attaching the cab channel to the aluminum brackets. I… 1993 Ford Bronco - The side cab bracket dimensions are almost the opposite of the top mounts. Bolt hole location in all brackets was determined by the snap lo… 1993 Ford Bronco - I bent 90 degree brackets out of aluminum bar to mount the shortened tonneau cover bed rails to the original hardtop mounting holes. 1993 Ford Bronco - To make the mount brackets, I bought 1/8" thick aluminum bar that can be found at Lowes or HD. I used some 1" wide for the bedsides and 3"… 1993 Ford Bronco - I then tightened up the bend with a hammer. Not very professional, but highly affective. Initially I did use a small torch to put some heat… 1993 Ford Bronco - I bought some 1.5" square steel and cut one side out with a sawzall to build the Bow mounts. A lot of time was spent with a grinder to clea… 1993 Ford Bronco - I mounted the footman's loops on the inside of the bedsides instead of the top. I did this partially because of a lack of space on the top… 1993 Ford Bronco - To accurately place the snaps on the side and rear rail, I secured the top on the bows and snapped fully to the cab so that it would be in… 1993 Ford Bronco - Here you can see the marker circle and the hole drilled in the center of it where I will mount the snap. 1993 Ford Bronco - I drilled behind the button location with a 1/2 inch bit so that I could sneak a socket in to tighten the nut on the back of the button scr… 1993 Ford Bronco - After cutting the tonneau cover side rails to length and notching them on the inside to accept a cross bar, I cut a section of Aluminum cha… 1993 Ford Bronco - Here's the rear window full snapped on the fabricated channel. There is about a half inch gap between the aluminum channel and the top of t…