Steve83 > 1995 Ford F-150 > open folder Clutch Pedal Repair

The clutch engaged too close to the firewall, so before the pedal shaft wore into the steel pedal bo...
20180424_Pedal1.jpg
1252 hits | 89.1 KB | Posted: 4/24/18
The clutch engaged too close to the firewall, so before the pedal shaft wore into the steel pedal bo...
With both pushrods & the steering shaft pushed out of the firewall, the pedal box can come straight ...
20180424_Pedal2.jpg
321 hits | 81.63 KB | Posted: 4/24/18
With both pushrods & the steering shaft pushed out of the firewall, the pedal box can come straight ...
With both pushrods & the steering shaft pushed out of the firewall, the pedal box can come straight ...
20180424_Pedal3.jpg
314 hits | 89.38 KB | Posted: 4/24/18
With both pushrods & the steering shaft pushed out of the firewall, the pedal box can come straight ...
The assembly comes straight down the firewall, and out into the footwell.
20180424_Pedal4.jpg
297 hits | 94.31 KB | Posted: 4/24/18
The assembly comes straight down the firewall, and out into the footwell.
Mark the original lever's alignment to the box, and then back the 18mm nut off until the tip of the ...
20180424_Pedal5.jpg
277 hits | 54.9 KB | Posted: 4/24/18
Mark the original lever's alignment to the box, and then back the 18mm nut off until the tip of the ...
With a prybar on the other end keeping the lever tight to the box, smack the nut's face to drive the...
20180424_Pedal6.jpg
256 hits | 85.13 KB | Posted: 4/24/18
With a prybar on the other end keeping the lever tight to the box, smack the nut's face to drive the...
The spring fork will catch inside the spring, preventing the shaft from sliding too far.
20180424_Pedal7.jpg
293 hits | 90.48 KB | Posted: 4/24/18
The spring fork will catch inside the spring, preventing the shaft from sliding too far.
That tiny gap between the shaft & the white plastic bushing is enough to make the clutch move to the...
20180424_Pedal8.jpg
524 hits | 57.77 KB | Posted: 4/24/18
That tiny gap between the shaft & the white plastic bushing is enough to make the clutch move to the...
Fortunately, this one hasn't worn into the steel box yet, so all it needs is a replacement (tight) b...
20180424_Pedal9.jpg
408 hits | 53.04 KB | Posted: 4/24/18
Fortunately, this one hasn't worn into the steel box yet, so all it needs is a replacement (tight) b...
I curved the PTFE strip cold by hand enough to fit into the hose clamp, then heated it to tighten th...
20180426_162452.jpg
313 hits | 73.34 KB | Posted: 4/26/18
I curved the PTFE strip cold by hand enough to fit into the hose clamp, then heated it to tighten th...
Using this bolt as a mold makes the bushing rounder than using the hose clamp alone. I preheated th...
20180426_165338.jpg
255 hits | 73.42 KB | Posted: 4/26/18
Using this bolt as a mold makes the bushing rounder than using the hose clamp alone. I preheated th...
It's tight, but it fits.
20180426_170148.jpg
275 hits | 67.69 KB | Posted: 4/26/18
It's tight, but it fits.
I used the stack of washers in the background to pull the splines out of the bushing so I could set ...
20180426_171419.jpg
289 hits | 63.29 KB | Posted: 4/26/18
I used the stack of washers in the background to pull the splines out of the bushing so I could set ...