10Plates.JPG
8311 hits | 40.88 KB | Posted: 4/6/06

$80 plus shipping by USPS Priority in the US from 38133. Each about 10" front-to-back and just...
FPAccessKit.JPG
3391 hits | 49.27 KB | Posted: 8/3/12

Access Plate Kit

Plate length (front-to-back) varies, but all are more than 3 ridges wide. This sh...
82Plates.JPG
3134 hits | 61.84 KB | Posted: 8/2/12

Raw cover plates cut from my old '82 body tub.

I'll clean up the rough edges, drill the screw holes...
FPAccess.jpg
6376 hits | 20.71 KB | Posted: 4/5/06

Installation of fuel pump access hole cover panel. Before cutting, make sure your new cover plate w...
Disco Fuel Pump.JPG
8638 hits | 77.37 KB | Posted: 8/6/03

Factory fuel pump access on a Land Rover Discovery & Discovery Series II. This is the idea behind t...
01BeforeAfter.JPG
5258 hits | 77.21 KB | Posted: 6/25/09

Because of my jump seats, it's easier for me to roll the floor cover from the front. But for most B...
01BeforeB.JPG
4775 hits | 54.53 KB | Posted: 11/5/09

This '93EB was abaondoned for ~6 years, resulting in (among MANY other problems) a seized fuel pump.
01BeforeC.JPG
4895 hits | 71.65 KB | Posted: 11/5/09

For most Broncos, like this stock '93EB, only the rear threshhold has to be removed to fold the carp...
02Bolts.JPG
5005 hits | 80.18 KB | Posted: 6/25/09

Since I applied anti-seize lube when I installed them years ago, these bolts are easy to remove now;...
01Tools.JPG
6437 hits | 68.77 KB | Posted: 4/5/06

This procedure will make accessing the fuel pump or fuel level sender in any fullsize Bronco much ea...
02Welds.JPG
6592 hits | 50.04 KB | Posted: 4/5/06

Locate the line of spot welds holding the bed down on the body mount channel. The lip of the channe...
03Welds.JPG
6015 hits | 40.53 KB | Posted: 4/5/06

This shows the welds' locations in relation to the lip of the channel. Cut behind this lip; the fro...
04Tape.JPG
6874 hits | 58.01 KB | Posted: 4/5/06

The front of the hole (at the back of the channel's lip) should be no more than 26" forward fro...
03Check.JPG
5114 hits | 68.71 KB | Posted: 11/5/09

Find the line of spot welds, place the plate where it will go, then trace across its front & rear ed...
05Start.JPG
5696 hits | 56.44 KB | Posted: 4/5/06

A 4 1/2" angle grinder with a thin wheel is probably the easiest BUT MOST DANGEROUS way to make...
03Hol.JPG
4687 hits | 76.57 KB | Posted: 11/5/09

Sketch the cut line corners INSIDE the trace lines, and along the crease in the bottom of the channe...
03Hole.JPG
4450 hits | 50.46 KB | Posted: 6/25/09

NOT following my own advice, I didn't trace the cover plate onto the floor first. This first hole i...
03HoleK.JPG
4597 hits | 72.05 KB | Posted: 11/5/09

The rear holes are noticeably closer to the gas tank than the front, so don't punch down when the dr...
04Holes.JPG
4468 hits | 51.49 KB | Posted: 6/25/09

NOT following my own advice, I didn't trace the cover plate onto the floor first. The front L hole ...
06Cut.JPG
5600 hits | 70.42 KB | Posted: 4/5/06

If you use a saw, make SURE you don't puncture the gas tank or cut the fuel lines & wires. Even if ...
05SawCheck.JPG
4357 hits | 46.02 KB | Posted: 6/25/09

Before ripping through the tank, I checked the depth against the fully-lowered blade. At the rear L...
06Sawed.JPG
4391 hits | 74.74 KB | Posted: 11/5/09

Be aware of the distance from the floor to the tank at all times, and remember that the fuel lines, ...
06Saw.JPG
4357 hits | 56.8 KB | Posted: 6/25/09

The front edge has the most depth clearance for the tank & fuel lines, so I cut it 1st. The lip (vi...
07Size.JPG
5637 hits | 47.68 KB | Posted: 4/5/06

This is about where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvest...
08Size.JPG
6207 hits | 54.75 KB | Posted: 4/5/06

This is where the hole should be. DO NOT CUT everything out like this pic shows - I'm harvesting th...
07Sawed.JPG
4355 hits | 52.91 KB | Posted: 6/25/09

I tilted the jigsaw for the remaining 3 cuts to ensure I didn't puncture the tank below.

A slitting...
89BBuWhXLT.jpg
375 hits | 53.92 KB | Posted: 11/4/21

An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
95BWhXLT.jpg
304 hits | 71.93 KB | Posted: 11/4/21

An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
96BBkXLT.jpg
270 hits | 83.49 KB | Posted: 11/4/21

An air chisel is probably the quickest & safest way to cut the floor, because it doesn't risk damage...
08Open.JPG
4755 hits | 58.51 KB | Posted: 6/25/09

If you look closely in the shadow at the top, you'll see that I cut the vapor hose. Fortunately, it...
10DoubleCheck.JPG
4134 hits | 51.08 KB | Posted: 6/25/09

A quick way to make sure the plate will cover the hole. All the screw holes in the plate should be ...
09Open.JPG
4771 hits | 69.11 KB | Posted: 6/25/09

The lock ring is ~5" across, so a hole only 7" front-to-back is more than enough to work t...
11Narrow.JPG
2946 hits | 94.34 KB | Posted: 5/24/12

Even this is plenty of space to remove & install the pump, so don't cut a massive hole. Smaller is ...
15aDistance.JPG
4634 hits | 71.95 KB | Posted: 6/25/09

Tank Clearances for standard body mounts in good condition (these are Energy polyurethane). Collaps...
16Screw.JPG
4243 hits | 61.48 KB | Posted: 6/25/09

After the repairs to the pump &/or sender, clean the floor around the hole, expose the sealant on th...
17Screwed.JPG
3827 hits | 61.91 KB | Posted: 6/25/09

Along the front edge, the screw tips MAY contact the beam under the floor. To avoid this, position ...
PlateRemove.JPG
2862 hits | 95.58 KB | Posted: 6/24/12

If the plate ever has to be removed again, remove all the screws & pry up the sealant. It's MUCH ea...

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