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LED Projector Headlights

From 2004 Ford Expedition “OG Expo”, documented by Kingfish999.

19 photos
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2004 Ford Expedition - The headlights in my Expedition were looking very old and i always wanted to do some retrofit LED headlights instead of the oldschool HID p… 2004 Ford Expedition - I tried to put the headlight in an oven but the oven was really too small. I tried a few different temps and nothing got the glue to releas… 2004 Ford Expedition - It took a serious fight and several reheating sessions to get these lenses off. It heat warped the housing and the force damaged the edge p… 2004 Ford Expedition - I used a dremel to open the original hole of the headlight bulb large enough so i can fit the projector inside. drilled a small for for the… 2004 Ford Expedition - Mocked up from front 2004 Ford Expedition - Because the Expedition has a separate highbeam and lowbeam bulb but the projector uses one bulb for both with a shutter for highbeam. This… 2004 Ford Expedition - My very crude diagram how to wire the diode for the high beam shutter and high beam bulb to work The diode prevents the low beam from backf… 2004 Ford Expedition - You might want to power the projector up to make sure the beam pattern is the correct orientation and is properly level before you do final… 2004 Ford Expedition - Once you are fully sure the projectors beam angles are 100 percent where you want them to be, you can do a final install. THe projectors us… 2004 Ford Expedition - This was testing the function of the diode and hightbeam to make sure it operated properly. I had already removed the driver side headlight… 2004 Ford Expedition - A document with diagrams and text is held by a hand, illuminated by bright sunlight. 2004 Ford Expedition - This is testing the high beam operation. Both the projector, shutter, and high beam bulb are on and working properly. I am using a LED high… 2004 Ford Expedition - This is the old headlight thats fading bad 2004 Ford Expedition - New vs old 2004 Ford Expedition - Old Vs New 2004 Ford Expedition - New Vs Old 2004 Ford Expedition - Done 2004 Ford Expedition - Low beam Leaves a sharp cuttoff to not blind other drivers. driver side of the beam offsets down to not blind oncoming traffic 2004 Ford Expedition - High Beam RELEASE THE SUN The projector and the separate LED high beam illuminates everything