Kingfish999 > 2004 Ford Expedition > open folder LED Projector Headlights

The headlights in my Expedition were looking very old and i always wanted to do some retrofit LED he...
KIMG1042.JPG
0 hits | 86.08 KB | Posted: 5/3/25
The headlights in my Expedition were looking very old and i always wanted to do some retrofit LED he...
I tried to put the headlight in an oven but the oven was really too small. I tried a few different ...
KIMG1043.JPG
0 hits | 78.23 KB | Posted: 5/3/25
I tried to put the headlight in an oven but the oven was really too small. I tried a few different ...
It took a serious fight and several reheating sessions to get these lenses off. It heat warped the ...
KIMG1044.JPG
0 hits | 90.4 KB | Posted: 5/3/25
It took a serious fight and several reheating sessions to get these lenses off. It heat warped the ...
I used a dremel to open the original hole of the headlight bulb large enough so i can fit the projec...
KIMG1045.JPG
0 hits | 103.1 KB | Posted: 5/3/25
I used a dremel to open the original hole of the headlight bulb large enough so i can fit the projec...
Mocked up from front
KIMG1046.JPG
0 hits | 105.25 KB | Posted: 5/3/25
Mocked up from front
Because the Expedition has a separate highbeam and lowbeam bulb but the projector uses one bulb for ...
KIMG1076.JPG
0 hits | 82.41 KB | Posted: 5/3/25
Because the Expedition has a separate highbeam and lowbeam bulb but the projector uses one bulb for ...
My very crude diagram how to wire the diode for the high beam shutter and high beam bulb to workTh...
diode1.jpg
0 hits | 22.47 KB | Posted: 5/3/25
My very crude diagram how to wire the diode for the high beam shutter and high beam bulb to work

Th...
You might want to power the projector up to make sure the beam pattern is the correct orientation an...
KIMG1080.JPG
0 hits | 73.58 KB | Posted: 5/3/25
You might want to power the projector up to make sure the beam pattern is the correct orientation an...
Once you are fully sure the projectors beam angles are 100 percent where you want them to be, you ca...
KIMG1050.jpg
0 hits | 60.83 KB | Posted: 5/3/25
Once you are fully sure the projectors beam angles are 100 percent where you want them to be, you ca...
This was testing the function of the diode and hightbeam to make sure it operated properly. I had al...
KIMG1077.JPG
0 hits | 69.53 KB | Posted: 5/3/25
This was testing the function of the diode and hightbeam to make sure it operated properly. I had al...
KIMG1078.JPG
KIMG1078.JPG
0 hits | 43.84 KB | Posted: 5/3/25
This is testing the high beam operation. Both the projector, shutter, and high beam bulb are on and ...
KIMG1079.JPG
0 hits | 77.55 KB | Posted: 5/3/25
This is testing the high beam operation. Both the projector, shutter, and high beam bulb are on and ...
This is the old headlight thats fading bad
KIMG1081.JPG
0 hits | 88.72 KB | Posted: 5/3/25
This is the old headlight thats fading bad
New vs old
KIMG1082.JPG
0 hits | 96.26 KB | Posted: 5/3/25
New vs old
Old Vs New
KIMG1083.JPG
0 hits | 112.2 KB | Posted: 5/3/25
Old Vs New
New Vs Old
KIMG1084.JPG
0 hits | 108.71 KB | Posted: 5/3/25
New Vs Old
Done
KIMG1085.JPG
0 hits | 115.55 KB | Posted: 5/3/25
Done
Low beamLeaves a sharp cuttoff to not blind other drivers. driver side of the beam offsets down to ...
20250504_230102.jpg
0 hits | 33.51 KB | Posted: 5/4/25
Low beam
Leaves a sharp cuttoff to not blind other drivers. driver side of the beam offsets down to ...
High BeamRELEASE THE SUNThe projector and the separate LED high beam illuminates everything
20250504_230127.jpg
0 hits | 42.49 KB | Posted: 5/4/25
High Beam
RELEASE THE SUN

The projector and the separate LED high beam illuminates everything