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Gear reduction starter

From 1986 Ford Bronco “Eddie Bauer” — documented by Sixlitre.

10 photos
1986 Ford Bronco - Got a dead short in the old 86' starter. Changed it at least twice since I've owned it and decided to upgrade to the 92 up gear reduction s… 1986 Ford Bronco - 65 bucks brand new from RockAuto this week, brand new. Yeah there's metric on it. The hot lead is a 14mm nut and the signal wire nut is 10mm 1986 Ford Bronco - Down below you put the old starter's 2 gauge wire onto the big stud. The little stud gets a new wire (orange) that you feed up to the old s… 1986 Ford Bronco - The lower post, with the blue cable from the positive battery clamp, is alway hot. On a stock 86 the top post is not energized until it get… 1986 Ford Bronco - Here's the 2 gauge, stock starter cable being removed from the top post in preparation for mounting it onto the lower (always hot) post. Th… 1986 Ford Bronco - There's the new orange 16 gauge signal wire we ran from the new starter's small stud. Notice it's nutted to the upper stud and ready to sen… 1986 Ford Bronco - Getting rid of the old style starter and going to the new gear reduction stater means effortless starts from the higher torque starter. I k… 1986 Ford Bronco - Troubles ! Look at the size of teh two C shaped cavities where the gears are. Note the much deeper cavity on the top, used PMGR starter. 1986 Ford Bronco - The starter wasn't engaging the ring gear teeth. You can see the distance from the housing to the end of the shaft is just .6375 inches or… 1986 Ford Bronco - The used junkyard starter has a much longer shaft, allowing it to engage the ring gear. The used shaft is 1.0625 inches or one and one sixt…