105_0592.JPG
2816 hits | 52.61 KB | Posted: 2/21/05

105_0595.JPG
2544 hits | 52.67 KB | Posted: 2/21/05

3/8" custom caliper mounting plate by Jim H. 3/4T chevy disc brake setup. Plan to use exact same up...
105_0597.JPG
2491 hits | 69.51 KB | Posted: 2/21/05

106_0603.JPG
2515 hits | 66.85 KB | Posted: 3/1/05

D60 toner from spicer, and new magnetic pickup from ford. Part numbers visible.
106_0601.JPG
2412 hits | 55.75 KB | Posted: 3/1/05

105_0596.JPG
2531 hits | 52.64 KB | Posted: 2/21/05

will be drilling a 13/16" hole up top to mount the VSS sensor.
106_0604.JPG
2407 hits | 50.34 KB | Posted: 3/1/05

I did grind the diff for clearance. Ground my current 8.8 as well. Best I can measure there is 1/8...
106_0605.JPG
2310 hits | 48.28 KB | Posted: 3/1/05

106_0606.JPG
2401 hits | 60.75 KB | Posted: 3/1/05

106_0607.JPG
2268 hits | 58.56 KB | Posted: 3/1/05

106_0620.JPG
2182 hits | 52.14 KB | Posted: 4/11/05

Cut off old low hanging shock mount and fabbed these up out of 2x2 x .25" square tube.
106_0634.JPG
2255 hits | 68.08 KB | Posted: 4/11/05

Detroit locker. I pulled this so we could press the toner ring on.
106_0642.JPG
2601 hits | 61.92 KB | Posted: 4/11/05

shot of toner, with VSS sensor mounted up top. got the air gap between to apx. 1mm.
106_0643.JPG
2166 hits | 58.63 KB | Posted: 4/11/05

another shot of sensor mounting
106_0645.JPG
2091 hits | 58.1 KB | Posted: 4/11/05

D60 about ready, you can also see I welded on some new 1/4" flat plate to the spring perches after s...
106_0659.JPG
2184 hits | 62.41 KB | Posted: 4/12/05

Fabbed upper ubolt plate, 3/8" with 1/4" risers and offset 1" center hole for the ORD zero rate leaf...
106_0661.JPG
2285 hits | 55.16 KB | Posted: 4/12/05

overall shot. Shows clearance of shock mounts.
106_0663.JPG
3405 hits | 52.97 KB | Posted: 4/12/05

VSS sensor mounted on top of diff.
106_0668.JPG
2305 hits | 55.38 KB | Posted: 4/12/05

Now using Ujoint "ubolt" type connector (1330 series) instead of flange.
106_0667.JPG
2088 hits | 59.1 KB | Posted: 4/12/05

106_0670.JPG
2131 hits | 60.29 KB | Posted: 4/12/05

close up of caliper. no more than 1/8" clearance to rim.
106_0671.JPG
2319 hits | 64.3 KB | Posted: 4/12/05

106_0665.JPG
2461 hits | 43.26 KB | Posted: 4/12/05

Right now, until front is converted, it's 8 lug rear, and 5 lug front.
106_0627.JPG
2527 hits | 59.5 KB | Posted: 4/12/05

Speaking of front, here are many of the components that can be had "used". D44 78-79 housing, every...
106_0628.JPG
2601 hits | 45.04 KB | Posted: 4/12/05

Chevy Flat Tops. Going to use PartsMike.com stuff for high steer.
crossmember.JPG
3265 hits | 45 KB | Posted: 4/22/05

E4OD Crossmember mod needed on pass side for Cage Radius Arms
106_0679.JPG
2401 hits | 52.05 KB | Posted: 5/26/05

D44 cleaned up, ready for paint. this is my garage "staging" area.
106_0681.JPG
2563 hits | 46.58 KB | Posted: 5/26/05

As part of the front SAS, I will be cutting the xmember, so the power steering tube needs to go, in ...
106_0683.JPG
2462 hits | 58.62 KB | Posted: 5/26/05

Hard to tell here, but the 8 lug 3/4T chevy hub and rotor is beefier, as evidenced by it weighing in...
106_0684.JPG
2533 hits | 54.48 KB | Posted: 5/26/05

again a bit tough to tell, but the big bearing chevy 44 spindle on the left uses a bigger inner bear...
106_0682.JPG
2455 hits | 53.73 KB | Posted: 5/26/05

Drivers inner D44 TTB top and the 3.25" longer '78 bottom. This is evidence the diff sits this more ...
107_0709.JPG
2512 hits | 53.73 KB | Posted: 6/14/05

107_0710.JPG
2691 hits | 69.34 KB | Posted: 6/15/05

107_0711.JPG
2378 hits | 57.42 KB | Posted: 6/15/05

107_0713.JPG
2445 hits | 53 KB | Posted: 6/15/05

DSC01386.JPG
2719 hits | 67.52 KB | Posted: 6/28/05

Axle all ready to be put under
DSC01383.JPG
2698 hits | 73.96 KB | Posted: 6/28/05

TTB was taken out, upper coil mounts off, ready to begin putting new '78 solid D44 under truck.
DSC01377.JPG
2725 hits | 79.16 KB | Posted: 6/28/05

My old Rancho 4" coil used thicker coil rod, but was only 19" in length (compressed to 15.5"). Supe...
DSC01384.JPG
2731 hits | 53.97 KB | Posted: 6/28/05

This was the final design of the E4OD crossmember. Had to do this since the cage arms and mounting ...
DSC01395.JPG
2774 hits | 75.85 KB | Posted: 6/28/05

locating axle under truck
DSC01396.JPG
3314 hits | 70.24 KB | Posted: 6/28/05

shot before coil was in, and caliper not mounted yet. I had already pre-ground the caliper and moun...
DSC01417.JPG
2824 hits | 64.37 KB | Posted: 6/28/05

caliper mounted. used a superlift stainless line meant for 8-12" lifted cheb. K20 truck, measures 3...
DSC01403.JPG
3001 hits | 58.62 KB | Posted: 6/28/05

cage radius arm and mounting bracket now sit about 3/4" inch in front of the e4OD xmember
107_0724_2.JPG
2687 hits | 54.53 KB | Posted: 7/3/05

with weight on the coils, I had from what others had experieced, the same superflex bow problem.
107_0723_2.JPG
2875 hits | 61.95 KB | Posted: 7/3/05

this is after the fix, wedge in bottom welded to the cup, made a new upper attaching strap, and adde...
107_0734.JPG
3171 hits | 72.9 KB | Posted: 7/9/05

all done, except for some tuning on all the work.
107_0741.JPG
2968 hits | 83.96 KB | Posted: 7/9/05

go to subsection after SAS flex misc. pics for better shots.
107_0787.JPG
2875 hits | 53.5 KB | Posted: 8/7/05

Track bar. Originally tried using the stock 78-79 bar. I redid that and now am running 1.125 DOM (...
107_0793.JPG
2585 hits | 60.13 KB | Posted: 8/7/05

107_0792.JPG
2620 hits | 54.25 KB | Posted: 8/7/05

107_0794.JPG
2827 hits | 67.72 KB | Posted: 8/7/05

106_0690.JPG
2525 hits | 63.58 KB | Posted: 9/2/05

DSC01415.JPG
2870 hits | 70.33 KB | Posted: 11/3/05

106_0647.JPG
2448 hits | 61.52 KB | Posted: 12/23/05

107_0726.JPG
2682 hits | 72.06 KB | Posted: 1/23/06

106_0696.JPG
2425 hits | 65.39 KB | Posted: 1/25/06

I don't have the hi steer arms on at this time, clearance issues. This pic just for reference on h...
109_0964.JPG
2193 hits | 34.32 KB | Posted: 3/5/06

D44 8 lug outer...inner larger bearing race.
balljoint2resize.jpg
2196 hits | 70.27 KB | Posted: 6/14/07

114_1483.JPG
1921 hits | 63.66 KB | Posted: 2/12/08

114_1484.JPG
1847 hits | 64.62 KB | Posted: 2/12/08

D60 rear with detroit and toner ring added
106_0631.JPG
1829 hits | 81.75 KB | Posted: 2/18/08

78-79 D44 front with the unusual "chip", but it's there for a purpose.

About SuperMotors | Contact Us | FAQ/Help | Legal
Copyright © 1998-2024 Web Design Solutions, Inc.
All rights reserved. Duplication & reproduction is strictly prohibited.
SuperMotors.net v5.0.2 ChangeLog