DSCN5769.JPG 525 hits | 69.07 KB | Posted: 2/29/08 My unmolested H1 wheels, of the 12 bolt variety. I got a steal on 5 of them, 4 of which were brand ...
DSCN5767.JPG 468 hits | 67.53 KB | Posted: 2/29/08 Outer rim with the factory center still intact. Using this center the wheel would have a 7" back sp...
DSCN5772.JPG 450 hits | 70.42 KB | Posted: 2/29/08 Inner wheel.
DSCN5773.JPG 478 hits | 62.35 KB | Posted: 2/29/08 O-ring.
DSCN5780.JPG 553 hits | 68.09 KB | Posted: 2/29/08 Here you can see the lower lip of the inner rim, which is where the new wheel center will be seated.
DSCN5782.JPG 522 hits | 70.48 KB | Posted: 2/29/08 USA 6x6 pressed centers. These things are absolutely bad ass.
DSCN5788.JPG 522 hits | 65.95 KB | Posted: 2/29/08 New wheel center dropped all the way into wheel and resting on the wheels lower lip.
DSCN5790.JPG 504 hits | 68.81 KB | Posted: 2/29/08 This position yields 3.5" back spacing. Much better for our application than the 7" factory back sp...
DSCN5791.JPG 499 hits | 67.69 KB | Posted: 2/29/08 Mark all the way around the lip of the center with a sharpie. This gives you a good guide of where ...
DSCN5792.JPG 535 hits | 67.33 KB | Posted: 2/29/08
DSCN5804.JPG 495 hits | 68.47 KB | Posted: 2/29/08 Grind the paint off of the weld area. I found that a sanding disk on a grinder was MUCH more effec...
DSCN5798.JPG 496 hits | 65.94 KB | Posted: 2/29/08 New wheel center tacked into place.
DSCN5802.JPG 523 hits | 68.1 KB | Posted: 2/29/08 Finish welded around the rims circumference.
DSCN5799.JPG 516 hits | 69.74 KB | Posted: 2/29/08
DSCN5800.JPG 518 hits | 71.01 KB | Posted: 2/29/08
DSCN5809.JPG 508 hits | 66.91 KB | Posted: 2/29/08 Now that the new center is in, it's time to cut the old center out. There are a bunch of different ...
DSCN5812.JPG 476 hits | 69.32 KB | Posted: 2/29/08 The ridge on the outer rim acts as a guide for the plasma cutter. I found it was easiest to make a ...
DSCN5813.JPG 519 hits | 68.75 KB | Posted: 2/29/08 Old center cut out, it just takes a tap with a hammer to make it drop out.
DSCN5816.JPG 549 hits | 69.32 KB | Posted: 2/29/08 All five centers cut out.
DSCN5979.JPG 584 hits | 69.12 KB | Posted: 2/29/08 Ground down the rough plasma cut lines on the rim outers. Not perfectly smooth, but they don't nece...
DSCN6017.JPG 541 hits | 65.48 KB | Posted: 3/2/08 Finish welded the centers into the rim.
DSCN6018.JPG 515 hits | 71.5 KB | Posted: 3/2/08 The weld bubbled up the paint in a line all the way around the rim.
DSCN6019.JPG 511 hits | 69.36 KB | Posted: 3/2/08 But it's very easy to clean that up with a wire wheel.
DSCN6016.JPG 537 hits | 71.42 KB | Posted: 3/3/08 Original color I tried was WAY too blingy. I swear it didn't look gold colored on the can cap.
DSCN6020.JPG 1991 hits | 69.87 KB | Posted: 3/2/08 Painted the wheel centers. The color is Dupli-Color "Buckskin".
DSCN6023.JPG 602 hits | 61.02 KB | Posted: 3/4/08 Crappy original valve stem.
DSCN6022.JPG 496 hits | 55.96 KB | Posted: 3/4/08 Annoying oblong hole for military valve stem. Needs to be drilled out to .453" (29/64") to accept...
DSCN6025.JPG 512 hits | 62.89 KB | Posted: 3/4/08 Made a copper backing plate by smashing a short section of copper pipe flat.
DSCN6026.JPG 500 hits | 58.41 KB | Posted: 3/4/08 Backing plate covering back side of hole.
DSCN6027.JPG 503 hits | 54.73 KB | Posted: 3/4/08 Plug weld to fill hole.
DSCN6038.JPG 520 hits | 55.17 KB | Posted: 3/4/08 I then installed a short bolt on style civilian valve stem.
DSCN6042.JPG 521 hits | 58.4 KB | Posted: 3/4/08 Two different styles of civilian valve stems; the bolt on variety and the push in variety. I opted ...
DSCN6043.JPG 495 hits | 64.2 KB | Posted: 3/4/08 After checking for clearance with the rock ring in place it became clear that while a short valve st...
DSCN6044.JPG 515 hits | 65.78 KB | Posted: 3/4/08 So with the inner part done this is what I have so far.
DSCN6339.JPG 522 hits | 35.85 KB | Posted: 4/24/08 My tires finally came in, time to get my ass in gear and get these finished up.
DSCN6340.JPG 514 hits | 61.12 KB | Posted: 4/24/08 Rock rings welded onto outer wheel halves.
DSCN6341.JPG 506 hits | 70.83 KB | Posted: 4/24/08 Painted and looking nice and shiny.
DSCN6343.JPG 454 hits | 71.33 KB | Posted: 4/24/08 After a long time of trying to install valve stems without the right tool, I went out and bought the...
DSCN6345.JPG 492 hits | 57.19 KB | Posted: 4/24/08 I put a little grease on the valve stem seats to get them to slide in a little better.
DSCN6346.JPG 463 hits | 68.98 KB | Posted: 4/24/08 Simple looking tool, and it's pretty much impossible to install a valve stem without it.
DSCN6349.JPG 512 hits | 67.71 KB | Posted: 4/24/08 Just pull the valve stem through the hole with a little prying action.
DSCN6333.JPG 529 hits | 28.77 KB | Posted: 4/24/08 No that's not a trash can, it's my bead lock inserts.
DSCN6335.JPG 553 hits | 69.44 KB | Posted: 4/24/08 USA6x6 inserts
DSCN6336.JPG 496 hits | 66.9 KB | Posted: 4/24/08 Start the insert going into the tire.
DSCN6337.JPG 491 hits | 34.84 KB | Posted: 4/24/08 Push it in with your foot.
DSCN6338.JPG 472 hits | 66.31 KB | Posted: 4/24/08 And there it is inside the tire. The insert is not completely rigid like a PVC insert, so it will g...
DSCN6355.JPG 547 hits | 70.39 KB | Posted: 4/24/08 Airsoft BB's used for dynamic balancing of tires, AKA bead balancing.
DSCN6360.JPG 501 hits | 65.38 KB | Posted: 4/24/08 Dump a sack of BB's into the tire for balancing.
DSCN6364.JPG 511 hits | 67.17 KB | Posted: 4/24/08 Once the BB's are in place go ahead and center up the bead lock insert in the hole, like this.
DSCN6366.JPG 494 hits | 68.24 KB | Posted: 4/24/08 Time to mount them up. First, put the back half of the wheel on a bucket.
DSCN6368.JPG 498 hits | 39.42 KB | Posted: 4/24/08 Next, make sure that this groove is clean. It's common to find RTV caked up in them. Then drop the...
DSCN6370.JPG 647 hits | 43.85 KB | Posted: 4/24/08 Next stretch out a new o-ring a little and drop it place on this groove. If the o-ring is a little ...
DSCN6367.JPG 624 hits | 35.59 KB | Posted: 4/24/08 See this extra hole? It is the CTIS hole that allows the hummer wheels to be remotely inflated. No...
DSCN6351.JPG 755 hits | 69.52 KB | Posted: 4/24/08 Then you just bolt the two halves together and you're done. Run the bolts down slowly and evenly so...
DSCN6371.JPG 685 hits | 68.04 KB | Posted: 4/24/08
DSCN6499.JPG 611 hits | 70.57 KB | Posted: 5/8/08 Here are the wheels in action! I can see fender trimming in my future.
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