My unmolested H1 wheels, of the 12 bolt variety.  I got a steal on 5 of them, 4 of which were brand ...
DSCN5769.JPG
525 hits | 69.07 KB | Posted: 2/29/08

My unmolested H1 wheels, of the 12 bolt variety. I got a steal on 5 of them, 4 of which were brand ...
Outer rim with the factory center still intact.  Using this center the wheel would have a 7" back sp...
DSCN5767.JPG
468 hits | 67.53 KB | Posted: 2/29/08

Outer rim with the factory center still intact. Using this center the wheel would have a 7" back sp...
Inner wheel.
DSCN5772.JPG
450 hits | 70.42 KB | Posted: 2/29/08

Inner wheel.
O-ring.
DSCN5773.JPG
478 hits | 62.35 KB | Posted: 2/29/08

O-ring.
Here you can see the lower lip of the inner rim, which is where the new wheel center will be seated.
DSCN5780.JPG
553 hits | 68.09 KB | Posted: 2/29/08

Here you can see the lower lip of the inner rim, which is where the new wheel center will be seated.
USA 6x6 pressed centers.  These things are absolutely bad ass.
DSCN5782.JPG
522 hits | 70.48 KB | Posted: 2/29/08

USA 6x6 pressed centers. These things are absolutely bad ass.
New wheel center dropped all the way into wheel and resting on the wheels lower lip.
DSCN5788.JPG
522 hits | 65.95 KB | Posted: 2/29/08

New wheel center dropped all the way into wheel and resting on the wheels lower lip.
This position yields 3.5" back spacing.  Much better for our application than the 7" factory back sp...
DSCN5790.JPG
504 hits | 68.81 KB | Posted: 2/29/08

This position yields 3.5" back spacing. Much better for our application than the 7" factory back sp...
Mark all the way around the lip of the center with a sharpie.  This gives you a good guide of where ...
DSCN5791.JPG
499 hits | 67.69 KB | Posted: 2/29/08

Mark all the way around the lip of the center with a sharpie. This gives you a good guide of where ...
DSCN5792.JPG
DSCN5792.JPG
535 hits | 67.33 KB | Posted: 2/29/08

Grind the paint off  of the weld area.  I found that a sanding disk on a grinder was MUCH more effec...
DSCN5804.JPG
495 hits | 68.47 KB | Posted: 2/29/08

Grind the paint off of the weld area. I found that a sanding disk on a grinder was MUCH more effec...
New wheel center tacked into place.
DSCN5798.JPG
496 hits | 65.94 KB | Posted: 2/29/08

New wheel center tacked into place.
Finish welded around the rims circumference.
DSCN5802.JPG
523 hits | 68.1 KB | Posted: 2/29/08

Finish welded around the rims circumference.
DSCN5799.JPG
DSCN5799.JPG
516 hits | 69.74 KB | Posted: 2/29/08

DSCN5800.JPG
DSCN5800.JPG
518 hits | 71.01 KB | Posted: 2/29/08

Now that the new center is in, it's time to cut the old center out.  There are a bunch of different ...
DSCN5809.JPG
508 hits | 66.91 KB | Posted: 2/29/08

Now that the new center is in, it's time to cut the old center out. There are a bunch of different ...
The ridge on the outer rim acts as a guide for the plasma cutter.  I found it was easiest to make a ...
DSCN5812.JPG
476 hits | 69.32 KB | Posted: 2/29/08

The ridge on the outer rim acts as a guide for the plasma cutter. I found it was easiest to make a ...
Old center cut out, it just takes a tap with a hammer to make it drop out.
DSCN5813.JPG
519 hits | 68.75 KB | Posted: 2/29/08

Old center cut out, it just takes a tap with a hammer to make it drop out.
All five centers cut out.
DSCN5816.JPG
549 hits | 69.32 KB | Posted: 2/29/08

All five centers cut out.
Ground down the rough plasma cut lines on the rim outers.  Not perfectly smooth, but they don't nece...
DSCN5979.JPG
584 hits | 69.12 KB | Posted: 2/29/08

Ground down the rough plasma cut lines on the rim outers. Not perfectly smooth, but they don't nece...
Finish welded the centers into the rim.
DSCN6017.JPG
541 hits | 65.48 KB | Posted: 3/2/08

Finish welded the centers into the rim.
The weld bubbled up the paint in a line all the way around the rim.
DSCN6018.JPG
515 hits | 71.5 KB | Posted: 3/2/08

The weld bubbled up the paint in a line all the way around the rim.
But it's very easy to clean that up with a wire wheel.
DSCN6019.JPG
511 hits | 69.36 KB | Posted: 3/2/08

But it's very easy to clean that up with a wire wheel.
Original color I tried was WAY too blingy.  I swear it didn't look gold colored on the can cap.
DSCN6016.JPG
537 hits | 71.42 KB | Posted: 3/3/08

Original color I tried was WAY too blingy. I swear it didn't look gold colored on the can cap.
Painted the wheel centers.  The color is Dupli-Color "Buckskin".
DSCN6020.JPG
1991 hits | 69.87 KB | Posted: 3/2/08

Painted the wheel centers. The color is Dupli-Color "Buckskin".
Crappy original valve stem.
DSCN6023.JPG
602 hits | 61.02 KB | Posted: 3/4/08

Crappy original valve stem.
Annoying oblong hole for military valve stem.  Needs to be drilled out to .453"  (29/64")  to accept...
DSCN6022.JPG
496 hits | 55.96 KB | Posted: 3/4/08

Annoying oblong hole for military valve stem. Needs to be drilled out to .453" (29/64") to accept...
Made a copper backing plate by smashing a short section of copper pipe flat.
DSCN6025.JPG
512 hits | 62.89 KB | Posted: 3/4/08

Made a copper backing plate by smashing a short section of copper pipe flat.
Backing plate covering back side of hole.
DSCN6026.JPG
500 hits | 58.41 KB | Posted: 3/4/08

Backing plate covering back side of hole.
Plug weld to fill hole.
DSCN6027.JPG
503 hits | 54.73 KB | Posted: 3/4/08

Plug weld to fill hole.
I then installed a short bolt on style civilian valve stem.
DSCN6038.JPG
520 hits | 55.17 KB | Posted: 3/4/08

I then installed a short bolt on style civilian valve stem.
Two different styles of civilian valve stems; the bolt on variety and the push in variety.  I opted ...
DSCN6042.JPG
521 hits | 58.4 KB | Posted: 3/4/08

Two different styles of civilian valve stems; the bolt on variety and the push in variety. I opted ...
After checking for clearance with the rock ring in place it became clear that while a short valve st...
DSCN6043.JPG
495 hits | 64.2 KB | Posted: 3/4/08

After checking for clearance with the rock ring in place it became clear that while a short valve st...
So with the inner part done this is what I have so far.
DSCN6044.JPG
515 hits | 65.78 KB | Posted: 3/4/08

So with the inner part done this is what I have so far.
My tires finally came in, time to get my ass in gear and get these finished up.
DSCN6339.JPG
522 hits | 35.85 KB | Posted: 4/24/08

My tires finally came in, time to get my ass in gear and get these finished up.
Rock rings welded onto outer wheel halves.
DSCN6340.JPG
514 hits | 61.12 KB | Posted: 4/24/08

Rock rings welded onto outer wheel halves.
Painted and looking nice and shiny.
DSCN6341.JPG
506 hits | 70.83 KB | Posted: 4/24/08

Painted and looking nice and shiny.
After a long time of trying to install valve stems without the right tool, I went out and bought the...
DSCN6343.JPG
454 hits | 71.33 KB | Posted: 4/24/08

After a long time of trying to install valve stems without the right tool, I went out and bought the...
I put a little grease on the valve stem seats to get them to slide in a little better.
DSCN6345.JPG
492 hits | 57.19 KB | Posted: 4/24/08

I put a little grease on the valve stem seats to get them to slide in a little better.
Simple looking tool, and it's pretty much impossible to install a valve stem without it.
DSCN6346.JPG
463 hits | 68.98 KB | Posted: 4/24/08

Simple looking tool, and it's pretty much impossible to install a valve stem without it.
Just pull the valve stem through the hole with a little prying action.
DSCN6349.JPG
512 hits | 67.71 KB | Posted: 4/24/08

Just pull the valve stem through the hole with a little prying action.
No that's not a trash can, it's my bead lock inserts.
DSCN6333.JPG
529 hits | 28.77 KB | Posted: 4/24/08

No that's not a trash can, it's my bead lock inserts.
USA6x6 inserts
DSCN6335.JPG
553 hits | 69.44 KB | Posted: 4/24/08

USA6x6 inserts
Start the insert going into the tire.
DSCN6336.JPG
496 hits | 66.9 KB | Posted: 4/24/08

Start the insert going into the tire.
Push it in with your foot.
DSCN6337.JPG
491 hits | 34.84 KB | Posted: 4/24/08

Push it in with your foot.
And there it is inside the tire.  The insert is not completely rigid like a PVC insert, so it will g...
DSCN6338.JPG
472 hits | 66.31 KB | Posted: 4/24/08

And there it is inside the tire. The insert is not completely rigid like a PVC insert, so it will g...
Airsoft BB's used for dynamic balancing of tires, AKA bead balancing.
DSCN6355.JPG
547 hits | 70.39 KB | Posted: 4/24/08

Airsoft BB's used for dynamic balancing of tires, AKA bead balancing.
Dump a sack of BB's into the tire for balancing.
DSCN6360.JPG
501 hits | 65.38 KB | Posted: 4/24/08

Dump a sack of BB's into the tire for balancing.
Once the BB's are in place go ahead and center up the bead lock insert in the hole, like this.
DSCN6364.JPG
511 hits | 67.17 KB | Posted: 4/24/08

Once the BB's are in place go ahead and center up the bead lock insert in the hole, like this.
Time to mount them up.  First, put the back half of the wheel on a bucket.
DSCN6366.JPG
494 hits | 68.24 KB | Posted: 4/24/08

Time to mount them up. First, put the back half of the wheel on a bucket.
Next, make sure that this groove is clean.  It's common to find RTV caked up in them.  Then drop the...
DSCN6368.JPG
498 hits | 39.42 KB | Posted: 4/24/08

Next, make sure that this groove is clean. It's common to find RTV caked up in them. Then drop the...
Next stretch out a new o-ring a little and drop it place on this groove.  If the o-ring is a little ...
DSCN6370.JPG
647 hits | 43.85 KB | Posted: 4/24/08

Next stretch out a new o-ring a little and drop it place on this groove. If the o-ring is a little ...
See this extra hole?  It is the CTIS hole that allows the hummer wheels to be remotely inflated.  No...
DSCN6367.JPG
624 hits | 35.59 KB | Posted: 4/24/08

See this extra hole? It is the CTIS hole that allows the hummer wheels to be remotely inflated. No...
Then you just bolt the two halves together and you're done.  Run the bolts down slowly and evenly so...
DSCN6351.JPG
755 hits | 69.52 KB | Posted: 4/24/08

Then you just bolt the two halves together and you're done. Run the bolts down slowly and evenly so...
DSCN6371.JPG
DSCN6371.JPG
685 hits | 68.04 KB | Posted: 4/24/08

Here are the wheels in action!  I can see fender trimming in my future.
DSCN6499.JPG
611 hits | 70.57 KB | Posted: 5/8/08

Here are the wheels in action! I can see fender trimming in my future.