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True Mods Waterproof Power Distribution Block/Busbar Install Instructions
True Mods power distribution block installation sheet with numbered step-by-step instructions, exploded figure and specifications.
This document is the official installation instruction sheet for the True Mods Waterproof Power Distribution Block/Busbar (Manual ID: PIM-00000175-V002). It is an aftermarket accessory manual, not a vehicle-specific Ford document. The sheet provides a 19-step installation procedure covering: choosing surface or bracket mounting, marking and drilling mounting holes (with cautions to check both sides of the mounting surface, de-burr holes, and install grommets), routing the included 4 AWG power wire through the cable seal to the busbar, crimping ring terminals onto accessory wires, seating cable seals into the housing cavities, connecting power or ground, mounting the block, reconnecting the battery, and reinstalling fuses one at a time while testing each circuit before installing the cover. A note recommends adding a fuse and circuit breaker between the distribution block and the positive battery stud as a safety precaution. An exploded installation diagram shows the housing, cover, brackets, fasteners, terminals, and cable seals, including an alternative bracket-mount application. Specifications list an input voltage of 48V DC max and input current of 150A @ 32V DC max. True Mods contact information (phone, fax, email, website) and a 2012-2021 copyright are included.
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Frequently asked questions
- What are the electrical specifications of the True Mods waterproof power distribution block?
- Input Voltage: 48V DC Max; Input Current: 150A @ 32V DC Max.
- What gauge wire is included with the True Mods distribution block?
- A 4 AWG wire with an angled ring terminal is included; it feeds through the top of the block and cable seal and secures to the busbar with the included fastener.
- Should a fuse or circuit breaker be added when installing this distribution block?
- The instructions note that although not a must, adding a fuse and a circuit breaker between the power distribution block and the positive battery stud is a good safety precaution.
- What precautions apply when drilling mounting holes?
- The installer MUST verify no vehicle components or vital parts could be damaged, check both sides of the mounting surface before drilling, de-burr all holes, remove metal shards, and install grommets in all wire passage holes.
- How should the circuits be tested after installation?
- Reinstall the associated fuses one at a time, testing the functionality of each circuit, then repeat for remaining fuses and circuits before installing the cover.
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