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Cutting the rivets on the #5 crossmember. Did I mention that's…

Cutting the rivets on the #5 crossmember. Did I mention that's coming out? I'm replacing the rear crossmember and installing a far more substantial bumper, but I can't get a full strength connection to the frame rails if this crossmember's in the way.
Cutting the rivets on the #5 crossmember. Did I mention that's coming out? I'm replacing the rear crossmember and installing a far more substantial bumper, but I can't get a full strength connection to the frame rails if this crossmember's in the way.Original file
Cutting the rivets on the #5 crossmember. Did I mention that's coming out? I'm replacing the rear crossmember and installing a far more substantial bumper, but I can't get a full strength connection to the frame rails if this crossmember's in the way.

Frame repair and modificationView all 13

1991 Ford Bronco photo 1991 Ford Bronco photo 1991 Ford Bronco photo 1991 Ford Bronco photo 1991 Ford Bronco photo 1991 Ford Bronco photo Two sheet-metal patch panels on masking paper next to a can of 3M Weld-Thru II coating Painted metal bracket with multiple oval and rectangular cutouts, attached to a black component with a red rin Sheet-metal bracket clamped with locking pliers under a lifted 4x4 front end Vehicle frame section with welding clamps attached, showing metal grinding and preparation for repair Welded metal part with visible weld marks and a yellow interior Close-up of a vehicle frame section undergoing repair, showing metalwork and welds Cast metal bracket with freshly welded and ground plate and black hex bolt in the boss 13photos in this albumView all

Cutting the rivets on the #5 crossmember. Did I mention that's coming out? I'm replacing the rear crossmember and installing a far more substantial bumper, but I can't get a full strength connection to the frame rails if this crossmember's in the way.

Owner caption · Photo 78 of 361

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