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2000 Mitsubishi Montero Fuel Pump Assembly Removal Diagram & Torque Specs

Exploded parts breakdown of the fuel pump assembly with numbered removal steps and torque specifications.

AI caption · Photo 279 of 299

This document is an exploded parts diagram showing the removal steps for a fuel pump and filter assembly, accessed through an interior floor cover above the fuel tank. The illustration identifies eight numbered components: (1) floor cover, (2) packing (gasket), (3) high-pressure fuel hose, (4) fuel return hose connection, (5) fuel pump and filter assembly, (6) fuel tank differential pressure sensor, (7) filter, and (8) fuel pump assembly. Item 6 carries a ▶A◀ marker, indicating a special installation/service note referenced elsewhere in the manual. Three torque specifications are shown: 2.5 Nm (1.8 ft.lbs.) for the differential pressure sensor fastener, 12 Nm (9 ft.lbs.) for the floor cover bolts, and 34 Nm (25 ft.lbs.) for the high-pressure fuel hose/return hose fittings. A boxed 'N' symbol on the tank mounting plate indicates a non-reusable part (gasket/packing). The figure reference number A03E0175 appears at the lower right. A reader can learn the order of disassembly, the components involved in the in-tank fuel pump module, and the correct tightening torques for reassembly. The scan was uploaded to a 2000 Mitsubishi Montero gallery; the diagram itself shows no year, model, or engine identification.

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Frequently asked questions

What are the removal steps for the fuel pump assembly?
1. Floor cover, 2. Packing, 3. High-pressure fuel hose, 4. Fuel return hose connection, 5. Fuel pump and filter assembly, 6. Fuel tank differential pressure sensor, 7. Filter, 8. Fuel pump assembly.
What is the torque spec for the high-pressure fuel hose fittings?
34 Nm (25 ft.lbs.).
What torque is used on the floor cover bolts?
12 Nm (9 ft.lbs.).
What torque is specified for the fuel tank differential pressure sensor fastener?
2.5 Nm (1.8 ft.lbs.).
How is the fuel pump accessed?
Through a floor cover with packing (gasket) removed from inside the vehicle, above the fuel tank; the pump and filter assembly then lifts out of the tank opening.

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