supplies.JPG
769 hits | 81.84 KB | Posted: 11/21/08
some supplies to start with.....youll need much more brake cleaner and ATF mercon fluid

trans1.JPG
1169 hits | 102.63 KB | Posted: 11/21/08
2 E4ODs, one torn down, other ready to tear down for parts........the one torn down will be the one ...

trans2.JPG
758 hits | 91.06 KB | Posted: 11/21/08
this will be my parts trans

trans3.JPG
742 hits | 76.15 KB | Posted: 11/21/08
front pump minus the input shaft

trans4.JPG
691 hits | 86.3 KB | Posted: 11/21/08
start by removing the 20 10mm bolts, then remove the pan

trans5.JPG
703 hits | 66.02 KB | Posted: 11/21/08
i had LOTS of metal in the pan from a reverse plantary that exploded

trans6.JPG
747 hits | 73.42 KB | Posted: 11/21/08

trans7.JPG
1064 hits | 90.18 KB | Posted: 11/21/08
ok so first we remove the soleniod pack(blue thingy) this will require a tamper proof torx driver or...

trans8.JPG
741 hits | 81.13 KB | Posted: 11/21/08
see, next will be the accumulator body, youll need a 10mm & 8mm socket

trans9.JPG
751 hits | 81.91 KB | Posted: 11/21/08
next is the main valve body, followed by the 3 bolts retaining the seperator plate

trans10.JPG
755 hits | 83.45 KB | Posted: 11/21/08
now the seperator plate and 2 gaskets can be removed

trans11.JPG
780 hits | 84.01 KB | Posted: 11/21/08
when the seperator plate is off you will see 8-10 balls, 1 steel ball w/ spring, a couple of filters...

checkballs.gif
934 hits | 25.74 KB | Posted: 11/21/08
typical worn tracks diagram

worm tracks.jpg
988 hits | 74.42 KB | Posted: 11/24/08
all check balls marked

trans12.JPG
848 hits | 87.03 KB | Posted: 11/21/08
now stand the trans up

trans13.JPG
869 hits | 68.84 KB | Posted: 11/21/08
next remove the nine 10mm bolts holding the pump in.....you may have to shake the front pump to get ...

trans14.JPG
799 hits | 58.05 KB | Posted: 11/21/08
pump, thrust washer, bearing

trans15.JPG
769 hits | 73.22 KB | Posted: 11/21/08
now the next couple parts will just lift out

trans16.JPG
1314 hits | 76.78 KB | Posted: 11/21/08
coast clutch drum

trans17.JPG
775 hits | 68.8 KB | Posted: 11/21/08
sun gear

trans18.JPG
735 hits | 75.27 KB | Posted: 11/21/08
overdrive ring gear and center shaft

trans19.JPG
829 hits | 77.69 KB | Posted: 11/21/08
remove the snap ring from the case and remove the overdrive pressure plate and clutches

trans20.JPG
809 hits | 81.6 KB | Posted: 11/21/08
here i used a bottle jack, pry bar, vice grips, and 1X1 peice of wood just large enough to fit on th...

trans21.JPG
1171 hits | 73.96 KB | Posted: 11/21/08
DO NOT, i repeat DO NOT remove the inner snap ring only the outer snap ring in the case should be re...

trans23.JPG
687 hits | 77.96 KB | Posted: 11/21/08
remove your jack and remove your center support

i made the mistake of removing the inner ring and...

trans24.JPG
720 hits | 71.81 KB | Posted: 11/21/08
this is the center support, it will just lift out after the outer ring has been removed

trans25.JPG
752 hits | 81.06 KB | Posted: 11/21/08
next is the intermediate clutch pack, just lifts right out

trans26.JPG
1012 hits | 94.01 KB | Posted: 11/21/08
then you can remove the OD servo, snap ring, and cover

BE CAREFULL! it will fly out of there if y...

trans27.JPG
745 hits | 88.36 KB | Posted: 11/21/08
see just comes right out after the snap ring is removed

trans28.JPG
749 hits | 76.37 KB | Posted: 11/21/08
now the OD band can come out

trans29.JPG
762 hits | 73.67 KB | Posted: 11/21/08
followed by the forward and direct clutch drums

trans30.JPG
776 hits | 66.43 KB | Posted: 11/21/08
after this step you will remove the sun shell, then reverse clutchs and reverse planetary........thi...

s-packs.JPG
2512 hits | 45.21 KB | Posted: 11/21/08
these are the S-packs(soleniod packs)

the blue is the newer 94+ upgraded pack

the other is th...

E4OD_41.gif
1198 hits | 81.53 KB | Posted: 11/24/08
break down of the E4OD