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Saginaw II (replacement)

From 1986 Ford Bronco “Eddie Bauer” — documented by Sixlitre.

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1986 Ford Bronco - Even the best breaks eventually. I'd been trying to trace the belt squeal for about 6 months. Eventually it started to sound like metal on… 1986 Ford Bronco - Got another remanufactured Cardone Saginaw for "my 78 Ford Econoline van" for cheap enough to replace the whipped unit. 1986 Ford Bronco - Started by undoing the low pressure return line's hose clamp, visible on hose. 1986 Ford Bronco - Slacking off this half inch cooler pipe retaining clamp bolt helps get the hoses off and on. Just remember to re-tighten it later. 1986 Ford Bronco - I wanted to flush my old fluid out, even though it was clean to look at I'm sure there were filings in there some where. To do this I just… 1986 Ford Bronco - Next, before you slack any mounting bolts, crack loose the high pressure hose fitting. It's easier now than when the pump is loose and hard… 1986 Ford Bronco - Then just loosen off and whip out the two mounting bolts. 1986 Ford Bronco - Off comes the belt and out comes the pump, leaking and spilling all over the place. 1986 Ford Bronco - Clamped her into the vice so it's easier to work on. 1986 Ford Bronco - A little of your favourite penetrating oil onto the shaft will help the pulley come off more easily. 1986 Ford Bronco - Borrowed a PS pulley puller tool kit from a local jobber to re and re the pulley without damaging the new pump. 1986 Ford Bronco - Why use a ractchet when a two foot flex bar can do the job so much more easily, and they wonder how these loaner tools get broken !? Use li… 1986 Ford Bronco - Now just undo the bolts and stud and transfer the bracket onto the remanufactured Saginaw. 1986 Ford Bronco - Mine had one stud on the back of the pump to hold the 78 van bracket on with a nut. 1986 Ford Bronco - A little synthetic grease onto the shaft to help the pulley slide/pull on. 1986 Ford Bronco - The pulley puller also installs the pulley onto the new pump shaft very well, by tightening it up until it contacts the shaft snout (stop a… 1986 Ford Bronco - I choose to put the new low pressure hose on now, while it's on the bench and easy to tighten the two opposed hose clamps I'm using to ensu… 1986 Ford Bronco - To flush the pump I've already added that clear hose to the low pressure return pipe of the cooler and dumped it in the drain pan. Now I sh… 1986 Ford Bronco - I had been using the synthetic stuff on the right, but I'm going to flush it out and use the regular thicker stuff. I'd developed a very sl… 1986 Ford Bronco - There's my new canned ham all bolted up in place and filled up with fluid ready to flush through. 1986 Ford Bronco - Now that the flushing is done I removed the clear hose and installed the new PS hose with two opposed hose clamps as seen here.