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1968 4-Pinion Locking Differential Shim Pack Chart - Traction-Lok Setup Guide

Service manual page titled NEW 4-PINION LOCKING DIFFERENTIAL with shim pack thickness chart and installation figures
Service manual page titled NEW 4-PINION LOCKING DIFFERENTIAL with shim pack thickness chart and installation figuresOriginal file
Service manual page titled NEW 4-PINION LOCKING DIFFERENTIAL with shim pack thickness chart and installation figures

Reference · 1967-1970 CougarAll 11 manual pages

1968 4-Pinion Locking Differential Shim Pack Chart - Traction-Lok Setup Guide 1967 Ford Telegram: 428 Cobra Jet Mustang Announcement - Specs & Pricing 1967 Ford 428 Cobra Jet Program Memo - Special 50 Car Build Requirements 1968 Ford VIN tab 8S31F100001 with warranty number and vehicle data explanation 1968 shop manual introduction page for Cougar, Fairlane, Falcon, Montego and Mustang Lincoln-Mercury Section 37 power steering hose 3A719 application chart for '67-'68 F-8 engines 1968 Cougar, Fairlane, Falcon, Montego and Mustang Shop Manual cover Page 14 of a 428 Cobra Jet performance manual with camshaft specs and cylinder head photo 1968-69 Ford/Mercury MPC Rear Axle Housing (4010) Part Numbers & Hardware Twist drill booklet open to drilling speeds and feeds page with lubricant chart Marti AutoWorks Deluxe Report for a 1968 Mercury Cougar XR-7 Hardtop with vehicle order and build dates 11manual pages1967-1970 Mercury Cougar More reference 1968 Mercury Cyclone Cobra Jet Road Test - Car Life July 1968 Specs & DataBrochure Ford VIN tag 8F91W549243 at the base of the windshield with sky reflectionsSpec plate 1968 Ford 4-Pinion Locking Differential Assembly & Model Usage - Mustang CougarService procedure Shelby American Blueprint S8MS 9C507A - Bearing Housing, Lucas Mark II Fuel InjBlueprint Shelby ID-1067 Manual Choke Installation Diagram - 428 CJ Holley Carburetor 1969Exploded parts 1968 Mercury Cougar Sequential Turn Signal & Brake Light Wiring Diagram Fig. 42Wiring diagram Ford 390 V-8 Lubrication System Diagram - Oil Flow Schematic (Fig. 11)Schematic '67-69 390 GT V8 open and closed emission system parts diagram with Ford part numbersVacuum routing

Scanned service manual page covering 4-pinion locking differential with a shim pack usage chart and bearing, block and clutch pack installation figures

Part of 1967-1970 Mercury Cougar Manual Pages

AI caption · Photo 467 of 486

This is page 9 of a factory service/training publication introducing the "New 4-Pinion Locking Differential" (limited-slip / Traction-Lok type). The dominant element is Figure 4, a Shim Pack Usage Chart that converts a measured feeler gauge reading (0.001" through 0.050") into the number/thickness of shims to remove from the nominal shim pack and the resulting total required shim pack thickness, ranging from 0.050" down to 0.000" in 0.005" steps. A footnote states that service shims are available in 0.010" and 0.005" thicknesses. Below the chart are four labeled illustrations covering assembly procedures: Figure 5 shows installing the differential bearing with a press ram using a fiber or wood block; Figure 6 shows center block and pre-load spring installation within the differential case, identifying pinion gears, side gear, center block, pre-load springs and pre-load plate; Figure 7 shows clutch pack installation, calling out the composite plate, clutch hub, side gear, shim, friction plates, steel plate and ear guide; and Figure 8 shows the shim template tool and its clearance check area. The page was uploaded to a 1968 Mercury Cougar gallery (filename "T Lock Intro 1968 c.jpg") and appears to be part of a multi-page Traction-Lok introduction set.

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Frequently asked questions

What total shim pack thickness is required if the feeler gauge reading is 0.013" to 0.017"?
Remove 0.015" of shims from nominal, giving a total required shim pack thickness of 0.035".
What thicknesses are the service shims available in?
Per the chart footnote, service shims are available in 0.010" and 0.005" thicknesses.
What happens if the feeler gauge reads 0.001" or 0.002"?
No shims are removed from nominal; the total required shim pack thickness stays at 0.050".
What figures/procedures are illustrated on this page?
Figure 4 (Shim Pack Usage Chart), Figure 5 (Installing Differential Bearing), Figure 6 (Center Block and Pre-Load Spring Installation), Figure 7 (Clutch Pack Installation), and Figure 8 (Shim Template Tool).
What parts make up the clutch pack shown in Figure 7?
The callouts identify a composite plate, clutch hub, side gear, shim, friction plates, steel plate, and ear guide inside the differential cover.

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