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Repair instructions for differential final drive components, including assembly and measurement steps.

AI caption October 2005 · Photo 222 of 412

EinalADrhI'eilConLd) 5t ASSEMBLY , 1, Install the side gear and thrust washer in the differential case. 2. Install the pinion mate gear and thrust washer in the differential case while rotating them. SAT701 3. Insert pinion mate shaft. When inserting, be careful not to damage pinion mate washers. SMTam 4. Measure clearance between side gear and pinion mate gear, referring to "Inspection". If neces- sary, adjust. Side gear to pinion mate clearance: 0 - 0.3 mm (0 -0.012 in) Side gear thrust washer: Rater to 5.0.8. > Install pinion mate shaft lock pin using a punch. Make sure that lack pin is flush with ease. Install speedometer worm and stopper. SMTSIB Press on differential side bearing inner races. Applv locking sealer to final gear bolts, then install final gear, AT-40 thw,wv.74

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