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Hydroboost Plumbing Diagram - 1999 Superduty Booster, Saginaw Pump, -6AN Fittings

Power steering hydraulic routing schematic showing the Saginaw box, 1999 Super Duty pump, hydroboost, and color-coded hoses with fitting sizes.

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This document is a color-coded plumbing schematic for a hydroboost power brake/steering conversion. It illustrates the hydraulic line routing between a Saginaw power steering pump (labeled "Saginaw box" near the pump/reservoir at lower left), a 1999 Superduty hydroboost unit mounted behind the steering column, a steering gear box labeled "4x4x2 Box," and a fluid cooler at the lower right. Three hose colors trace the circuit: red (high-pressure supply from the pump to the hydroboost and on to the steering box), green (a second pressure/return path between the hydroboost, steering box area, and pump reservoir), and blue (low-pressure return line routed through the cooler back to the reservoir). Each port is called out with its thread size and the adapter fitting part number needed to convert it to -6AN: 18mm x 1.5 uses FBM2609, 16mm x 1.5 uses FBM2608, 5/8-18" ports (on both the pump and steering box) use FBM2694, and the 1/2-20" port uses FBM2963. A reader can learn which AN adapter fittings to buy for each port and how to route the hoses when installing a 1999 Superduty hydroboost with a Saginaw pump and 4x4x2 steering box.

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Frequently asked questions

What adapter fitting converts the 18mm x 1.5 hydroboost port to -6AN?
FBM2609 is the adapter for the 18mm x 1.5 port on the 1999 Superduty hydroboost.
What fitting is used for the 16mm x 1.5 port?
FBM2608 adapts the 16mm x 1.5 port to -6AN.
Which adapters fit the Saginaw pump and steering box 5/8-18" ports?
FBM2694 is called out for the 5/8-18" to -6AN adapters at both the Saginaw pump and the 4x4x2 steering box.
What part adapts the 1/2-20" port to -6AN?
FBM2963 is the 1/2-20" to -6AN adapter shown on the steering box.
Which hydroboost unit is shown in this diagram?
A 1999 Superduty hydroboost unit, plumbed with a Saginaw pump and a 4x4x2 steering box.

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